NEPTUNE consisting of: Roasting machine body - Roasting drum with feeding device and hinged drum lid for emptying of the machine - Roaster fan
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- Blaise Summers
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1 1. Green coffee conveying station, type NDF 140 Conveying station standing on the floor Capacity up to 1,500 kg/h with 3.0 m conveying height and 4.0 m conveying width - Charging hopper as well as radial fan with nozzle and transition pipe piece to the fan - Conveying pipe line (approx. 5 m long) with pipe bends (90 ) as well as necessary draw bands 2. NEPTUNE 500 type 1 G Capacity: Roasting capacity: Roasting times: Batches: 480 kg/h of green coffee 8-20 minutes kg Capacity details depending on: - Green coffee quality - Initial green coffee moisture - Residual moisture and colour degree General: Type of heating: propane gas Gas supply pressure: 20 mbar or alternatively 100 mbar Burner manufacturer: Weishaupt Side of operation: left Supply voltage / frequency: 400 V / 50 Hz Control voltage: 230 V resp. 24 V= Perforation of cooling sieve: round perforation Roasted coffee removal transport: high-suction destoner Colouring: PROBAT standard NEPTUNE Roasting machine body - Roasting drum with feeding device and hinged drum lid for emptying of the machine - Roaster fan Heating device, - Heating oven, incorporated in the insulation housing externally insulated - Fully-automatic gas blower burner - Modulating operation, with firing manager, electrical ignition device and flame monitoring - Servo-drives for gas throttle and air flap
2 - Multiple actuator with pressure regulating device - Magnetic valves, gas filter and gas pressure monitor (inlet pressure see system features) - Air pressure monitor - Gas quantity counter Safety device, - Final position switch for feeding flap and discharge door - Automatic leakage control for monitoring of magnetic gas valves - Prepurging of the fire room prior to flame ignition - Gas pressure monitor - Air pressure monitor - Temperature monitoring device Complete equipment for the el.-pneum. actuation including pressure monitor for the compressed air supply but without maintenance units. Automatic pre-cooling device and emergency water quenching for the roasting drum with: - Common supply line with shut-off valve - Pressure monitor - Flow monitor - Dirt trap - Water quantity counter and solenoid valve for automatic control of the pre-cooling - Pressure reducer with manometer - By-pass line with manual valve for emergency water quenching - Connecting sockets for the supply with propane gas, air and water Remarks: - Complete electrical wiring up to a switchgear cabinet integrated in the roaster housing - To control the roasting process there are sight glass, temperature display and sampler - All drives are separate and motorically. 1 PC Machine hopper for Neptune 500 with lid, in closed execution, including sight glass as well as 1 tangential intake pipe socket, suitable for conveying unit 1 PC Level-limit switch of compact construction with electronic insert and rod electrode including fastening parts 1 PC Control PILOT ROASTER Professional Fully-automatic control system of industrial PROBAT roasting machines, type PILOT ROASTER Professional Version Remote
3 Switchgear cabinet, including: - Necessary power contactors and motor protection switches - Control transformers and power-supply units for the control voltage supply - Memory-programmable control system (Siemens) - Measuring transducer Remark: Switchgear cabinet wired up to terminal strips PC operating station for installation in the control centre, - Up-to-date work station PC including two hard disks in RAID-1, keyboard and mouse, Microsoft Windows operating system, necessary software - TFT screen (1680 x 1050 pixel) Machine panel for display of product temperature and roasting time, as well as switches and keys for the switching and safety functions Emergency operating device for the safety functions (e.g. emergency-off, emergency water roaster, burner off ) for installation next to the PC operating station Description: PILOT ROASTER Professional is the standard solution developed by PROBAT for control of our industrial roasting machines with the following scope of services: - User-friendly and modern visualisation - Automatic start-up and shut-down device - Schematic presentation of the current status of the machine with nominal and actual temperatures - Recipe management with up to 999 freely definable recipes - Presentation of the nominal and actual temperature curve via the roasting course as well as possibility for manual readjustment (Reflex Manual) - Memorisation of all relevant production details - History memory for complete documentation and possibility for subsequent analysis of the production - Alarm management system for acquisition and logging of all error messages during the operation of the roasting machine Remark: - With the help of the control unit on the roasting machine their status can be judged on site whereas the installed operating elements are only provided for the auxiliary operation of the machine.
4 1 PC Ambient air cooling NEPTUNE 500 Cooling sieve: - Cooling sieve casing with maintenance door - Stirring mechanism with drive motor - Automatic-pneumatic operated outlet - Manually operated emergency outlet - Cooling exhaust air fan - Cooling exhaust air duct between cooling sieve and cooling exhaust air fan as well as between cooling exhaust air fan and cooling cyclone including el.-pneum. operated flap as well as a connection for the destoner exhaust air 1 PC Cyclone with waste collecting bin - Cyclone - Supporting frame - Waste collecting bin 1 PC Destoner unit Ambient air cooling - Feeding bin - Ascending pipe - Inlet pipe bend - Receiving bin - Slide gate - Bearing frame - Connecting pipe line 1 PC Roasting air duct for execution RV - Transition pieces - Cleaning socket - Bend - Sheet metal pipe - Cone socket - Sealing and threaded union kits 1 PC Cyclone with brackets + waste collecting bin cyclone dia. 800 mm for the roasting exhaust air - Cyclone - Brackets - Waste collecting bin
5 1 PC Comfort package Neptune 500 type 1 G The components of the "Comfort" package support the customer regarding his work with the roasting machine. On the one hand they serve for additional comfort in operaton and on the other hand however for the further influence capabilities concerning the roasting process and thus the development of the end product. The optional package consists of the following components: - Integration of the consumption measuring (gas/water/power) in the control system - Destoner flap as regulating flap - Reflex Automatic function The integration of the consumption measurings for gas, water and power in the control system renders possible a current control of the consumptions with the indication of the quantities consumed per roasted batch in the batch protocol. The design of the destoner flap as a regulating flap (standard: alternating diverter) enables the customer to recipe-dependent adjustment of the high-suction destoner. This way the degree of separation on the high-suction destoner - above all with frequently changing coffee sorts - can be improved. The new "Reflex Automatic" function takes on the "thinking and control" for the roast master and thus optimally supports him in his work. Product curves once defined can be reproduced again and again - the influence of external factors like e.g. green bean moisture/temperature, outdoor temperature and batch size can be considerably reduced. With the high-quality and reliable profile roasting the function is warranted by a closed control loop (burner setting, temperature values, etc.). The "Reflex Automatic" function thus ensures a constant end product (with regard to quality and sensory) - even with changing external conditions. Experience has shown (test at PROBAT R&D) that the "Reflex Automatic" function can be reliably used after the 3rd batch (upon start-up of the roaster). The controllable smoke flap (standard: alternating diverter) required for the function is part of the "Reflex Automatic" package. 3. Afterburner, type RV G120 P for installation into the roast exhaust gas ducting equipped for heating by propane gas - Outer casing with connecting socket for the burner unit made of sheet steel - Inner parts made of heat-resistant sheet steel - Casing and connecting socket are equipped with a special
6 insulation - Afterburner including burner unit, fittings and bearing frame 4. Exhaust pipe lines into the open for the roasting unit Neptune 500 designed for a room height of 5.0 m Pipe lines, roof holes and rainshield hoods Roof holes: material stainless steel Pipe line and rainshield hood for hot air: material stainless steel for cold air: material normal steel 5. Coffee battery sample roaster, type BRZ 2-2 upper parts with roasting cylinders feeding quantity: each g of green coffee - 2 attached thermometers, C, to indicate the roasting temperatures, each with thermo-sensors and capillaries - 1 complete sub-structure mounted on a base plate - 1 common eduction head on the right side with 3 connections, 1 plug and 1 connecting hose - 2 cooling sieves - gas fittings for propane gas with 2 manual gas regulating valves and 1 manual main shut-off valve - gas connection on the left side as well as 2 heating devices each with automatic, electrical ignition device - 1 chaff cyclone with built-on exhaust fan and chaff collecting bin and frame - 1 set of accessories without gas pressure controller - lacquering powder-coated black blue (RAL 5004) - alternating current 230 V, 50 Hz to suit above: - 1 single-phase alternating current gear motor kw to drive the roasting drums - 1 single-phase alternating current motor 0.37 kw to drive the exhaust fan
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