ANDRITZ Pump solutions for the starch industry
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1 ANDRITZ Pump solutions for the starch industry
2 ANDRITZ Pump solutions for the starch industry Decades of experience in hydraulic machine manufacturing and comprehensive process know-how form the basis of our pumps top performance. Our highquality products and in-depth knowledge of starch production processes generate reliable pumping solutions to meet the needs of our customers. ANDRITZ HYDRO offers innovative and targeted pumping solutions throughout the entire starch production process from raw material preparation to extraction and fiber separation, on to final washing and concentration. De pending on the branch of industry of the facility con cerned, we supply centrifugal pumps with a closed, open, or semi-open impeller and an integrated vacu um pump. Foaming liquids, in particular, create one of the most challenging conditions for centrifugal pumps. The combination of a single-stage cen trifugal pump with an integrated vacuum pump prevents accumulations of air at the impeller inlet and guarantees highly efficient pumping operations, even with fluids at higher viscosities (e.g. fibrous pulp slurries containing up to 40% air). The vacuum pump removes the gas content in the medium in order to ensure that fluids can be conveyed without any difficulties. As a result of these design features, self-priming centrifugal pumps from the AD series are excellently suited for trouble-free handling of crucial processes. With the company s own technical center ASTRÖ, we have an internationally recognized institute for hydraulic development and testing at our disposal. Optimization on a computer using CFD and numerous model tests are responsible for the high economic efficiency of the ACP, S, ISO, and AD pump series. Professional expertise and our understanding of customer requirements make us a valuable partner, offering development to model tests, design, manufacturing, project management and installation, to service and training all from a single source. Customers around the world trust us. They value our many years of experience throughout the value chain. The advantages at a glance Efficiencies of up to 90% Assembly system Highly cost-effective thanks to high efficiency and long service life Cost reduction if self-priming centrifugal pumps are used instead of positive displacement pumps Decades of experience and comprehensive process know-how guarantee a high standard pumps S and ACP series
3 Wheat starch processing WHEAT MILL DOUGH MIXER MATURING HOMOGENIZATION FRACTIONING: EXTRACTION/SEPARATION Pneumatic conveying Mixing 45% dry substance Positive displacement pump Diluted flour dispersion, 30% dry substance 3-phase decanter Circulation + soda solution Circulation for dilution 3 rd Phase Process and pentosane solubles to animal feed B-STARCH DEWATERING WASHING B-STARCH REFINING SEPARATION/SCREENING DEWATERING WASHING/CONCENTRATION Process as A-starch 2 ND PHASE: EXTRACTION Curved screens/ sieve bend screens Process + B-starch MIDDLE FRACTION 2 nd Phase Fine particle B-starch granules of 2-15 µm diameter 1 st Phase Majority of coarsegrained starch fraction A-starch granules of 20 to 35 µm diameter A-STARCH DEWATERING Deed starch 20 Bé WASHING/ CONCENTRATION + solubles PREPARATION STARCH RECOVERY Process MIDDLE FRACTION Lighter B-starch fractions Heavy A-starch fractions from B-starch recovery FIBER EXTRACTION conical sieves Fibers 1 ST PHASE: A-STARCH REFINING SEPARATION/ SCREENING Fibers with process Flash dryer PRE- WASHING Process / filtrate with protein ANDRITZ peeler centrifuge or vacuum filter Hydrocyclones, HC-units PREPARATION suspension Nozzle separator MIDDLE FRACTION Fine fibers conical sieves Process ANDRITZ centrifugal pumps suitable for the entire process Process stage Wheat fractioning refining Fiber/gluten extraction washing/ concentration/recovery Process auxiliaries Applications Overflow (3-phase process) Dilution Overflow (2-phase process) Fiber fractions Fiber fractions Fiber fractions ISO pumps AD pumps ACP pumps S pumps
4 Corn starch processing CORN STEEPING MILLING PULPED CORN Suspension 8 Bé GERM SEPARATION GERM WASHING 30 to 48 hours Water Cylones, HC-units Germs to washing+ deing Curved screens/ sieve bend screens 3-stage germ washing for starch recovery Process + sulphur dioxide gas Flash dryer DEWATER- ING 20 Bé PRE- PARATION CONCENTRATION/WASHING Steeping for evaporation contains 10% dry substance (mixed and dried with fine fiber fractions for animal feed) PRIMARY SEPARATION UNDER- FLOW Fibrous corn 20% DS SCREW PRESS OIL EXTRACTION A-STARCH GLUCOSE ETHANOL SACCHARI- FICATION 20 Bé Hydrocylones, HC-units Nozzle separator FINE GRINDING INTERMEDIATE SEPARATION Fibers Water Fibers FIBER SCREENING Recovered starch PREPARATION DEWATERING Process RECOVERY Curved screens/ sieve bend screens CORN OIL Flash dryer Concentrated gluten Nozzle separator Crude starch PRE- PARATION Fibers DEWATERING/ ANDRITZ centrifugal pumps suitable for the entire process Process stage Steeping Wet milling Germ separation Fiber screening/ primary separation washing/ concentration recovery/ corn oil processing Applications Process Process Germ Fiber fractions/ starch Steeping Pulped corn suspension Corn Crude starch (mill starch) Corn oil ISO pumps AD pumps ACP pumps S pumps ACP HW pumps
5 Potato starch processing POTATO DE-STONING WASHING POTATO RASPING SAND REMOVAL SEPARATION OF POTATO JUICE FIBER/STARCH EXTRACTION conical sieves Pulp/ Decanter Pulp/ Cylone units /fiber pulp Potato juice/proteins for use in animal feed Fibers pulp Crude starch Process /floating Dilution Waste treatment PREPARATION Sand/sludge DEWATERING/ DEWATERING/ CONCENTRATION Deed starch WASHING/ CONCENTRATION with solubles for treatment INTERMEDIATE FRACTION Fine fiber Process Flash dryer STARCH ANDRITZ peeler centrifuge or vacuum filter 20 Bé Hydrocylones HC-units Pre-washed starch suspension Nozzle separator ANDRITZ centrifugal pumps suitable for the entire process Process stage Preparation Rasping/ extraction Sand removal Potato juice separation ing/ concentration Process auxiliaries Applications Fibrous slurries Sand Potato juice Dilution Waste Crude starch Fibrous slurries/pulp ISO pumps AD pumps ACP pumps S pumps ACP HW Pumps
6 ANDRITZ centrifugal pumps processing Air degassing pumps AD SERIES Self-priming Integrated ring vacuum pump Flow rate up to 2,000 m 3 /h Head up to 75 m Delivery pressure up to 16 bar Pumping of liquids at high viscosity and/or high air content, e.g. fibrous slurries, starch, and potato juice [m] Closed impeller Head up to 160 m Flow rate up to 300 m 3 /h up to 16 bar Pumping of starch between 3 and 24 Bé, wash, filtrate, and auxiliaries pumps ISO SERIES up to 140 C [m] pumps S and ACP SERIES Open and semi-open impeller Head up to 160 m Flow rate up to 6,000 m 3 /h up to 25 bar up to 200 C Pumping of liquids containing solids and/or fibers, e.g. fibrous slurries, steeping, and corn suspensions, also used for wheat fractioning and pumping of auxiliaries [m] Open and semi-open impeller Head up to 160 m Flow rate up to 6,000 m 3 /h up to 25 bar Pumping of abrasive liquids e.g. wash and waste Highly wear-resistant centrifugal pumps HW SERIES up to 200 C
7 ANDRITZ centrifugal pumps processing Multi-stage high-pressure pumps Head up to 500 m High-pressure pumps for supply Flow rate up to 800 m 3 /h up to 100 bar High-pressure pumps HP/MP/MPE SERIES up to 140 C End suction pumps ES SERIES Single-stage volute casing pumps according to DIN EN 733 Head up to 100 m Flow rate up to 4,000 m 3 /h up to 16 bar up to 140 C pumps for supply [m] Sewage pumps, wet SW SERIES Single-stage pumps in close-coupled design Impeller: Single-channel, double-channel, vortex, multi-channel T -type Head up to 80 m Flow rate up to 2,600 m 3 /h up to 10 bar up to 40 C pumps for waste Sewage pumps, wet SW SERIES Single-stage, channel impeller Impeller: Single-channel, double-channel, vortex, multi-channel T -type Head up to 100 m Flow rate up to 10,000 m 3 /h up to 16 bar up to 140 C pumps for waste
8 Close to our customers ANDRITZ AG Stattegger Strasse Graz, Österreich Phone: +43 (316) Fax: +43 (316) pumps@andritz.com All data, information, statements, photographs, and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. ANDRITZ AG All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. HPU.st.01.en.02.16
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