JC-01. Built-in Coffee System JOB AID W TECHNICAL EDUCATION JBC7624BS

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1 JC-01 TECHNICL EDUCTION Built-in Coffee System JBC7624BS JOB ID W

2 FORWRD This Jenn-ir Job id, "Built-in Coffee System" (Part No. W ), provides the In-Home Service Professional with information on the installation, operation, and service of the Built-in Coffee System." GOLS ND OBJECTIVES The goal of this Job id is to provide information that will enable the In-Home Service Professional to properly diagnose malfunctions and repair the "Jenn-ir Built-in Coffee System. The objectives of this Job id are to: Understand and follow proper safety precautions. Successfully troubleshoot and diagnose malfunctions. Successfully perform necessary repairs. Successfully return the coffee system to its proper operational status. WHIRLPOOL CORPORTION assumes no responsibility for any repairs made on our products by anyone other than authorized In-Home Service Professionals. ii Jenn-ir Built-in Coffee System Copyright 2013, Whirlpool Corporation, Benton Harbor, MI 49022

3 TBLE OF CONTENTS Jenn-ir Built-in Coffee System SECTION 1 GENERL INFORMTION COFFEE SYSTEM SFETY MODEL & SERIL NUMBER LBEL TECH SHEET LOCTION PRTS & FETURES PRODUCT SPECIFICTIONS NOTES SECTION 2 OPERTION BEFORE USING THE COFFEE SYSTEM COFFEE SYSTEM USE SWITCHING ON ND PREHETING MKING COFFEE OR ESPRESSO USING COFFEE BENS CHNGING THE MOUNT OF COFFEE DJUSTING THE COFFEE GRINDER MKING ESPRESSO WITH GROUND COFFEE MKING CPPUCCINO DISPENSING HOT WTER COFFEE SYSTEM CRE GENERL CLENING VCTION OR STORGE SWITCHING OFF THE COFFEE SYSTEM CONSUMER TROUBLESHOOTING NOTES SECTION 3 INSTLLTION INSTLLTION REQUIREMENTS TOOLS ND PRTS LOCTION REQUIREMENTS ELECTRICL REQUIREMENTS INSTLLTION INSTRUCTIONS INSTLL THE MOUNTING BRCKETS INSTLL THE COFFEE SYSTEM COMPLETE INSTLLTION NOTES SECTION 4 COMPONENT CCESS COFFEE SYSTEM EXPLODED VIEWS COFFEE SYSTEM PRTS LIST JENN-IR BUILT-IN COFFEE SYSTEM DISSSEMBLY SECTION BEFORE DISSSEMBLING THE COFFEE SYSTEM REMOVING THE FN PNEL REMOVING THE BCK PNEL & TRYS REMOVING THE MIN BORD REMOVING THE FLOW METER REMOVING THE WTER PUMP REMOVING THE STEM HETER & 3-WY VLVE Jenn-ir Built-in Coffee System iii

4 STEM HETER & 3-WY VLVE SSEMBLY REMOVING THE DIVERTER/TRNSMISSION SSEMBLY DIVERTER/TRNSMISSION SSEMBLY REMOVING THE COFFEE HETER COFFEE SYSTEM SSEMBLY REMOVING THE DISPLY BORD & 2-WY VLVE REMOVING THE GRINDER SSEMBLY GRINDER SSEMBLY NOTES SECTION 5 DIGNOSTICS & TROUBLESHOOTING SFETY WRNINGS CONTROL PNEL TO ENTER LOD TEST MODE TO ENTER DISPLY TEST MODE CUSTOMER INSTRUCT ND TECHNICL FULTS WIRING DIGRM LDDER DIGRM MIN BORD LED-FN PCB PLUMBING DIGRM MESURING COFFEE TEMPERTURE COMPONENT TESTING CHRT COFFEE HETER STRIP CIRCUIT COFFEE HETER NTC STRIP CIRCUIT STEM HETER STRIP CIRCUIT STEM HETER NTC STRIP CIRCUIT DIVERTER MOTOR STRIP CIRCUIT DIVERTER LIMIT SWITCHES STRIP CIRCUIT WY VLVE STRIP CIRCUIT WY VLVE STRIP CIRCUIT PUMP STRIP CIRCUIT WTER FLOW/SWITCHES STRIP CIRCUIT GRINDER MOTOR STRIP CIRCUIT PRODUCT SPECIFICTIONS & WRRNTY INFORMTION SOURCES (inside back cover) iv Jenn-ir Built-in Coffee System

5 GENERL INFORMTION Section 1: General Information This section provides general safety, parts, and information for the Jenn-ir Built-in Coffee System. QQ QQ QQ QQ QQ QQ Coffee System Safety Model & Serial Number Label Tech Sheet Location Parts & Features Product Specifications Notes Jenn-ir Built-in Coffee System 1-1

6 GENERL INFORMTION Coffee System Safety Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. lways read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. ll safety messages will follow the safety alert symbol and either the word DNGER or WRNING. These words mean: DNGER You can be killed or seriously injured if you don't immediately follow instructions. WRNING You can be killed or seriously injured if you don't follow instructions. ll safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. IMPORTNT SFETY INSTRUCTIONS WRNING: To reduce the risk of fire, electric shock, or injury to persons when using the appliance, follow basic precautions, including the following: Read all instructions before using the appliance. Do not touch hot surfaces. Use handles or knobs. To protect against fire, electric shock, and personal injury; do not immerse cords, plugs, or appliance in water or other liquids. The appliance is not intended for use by young children or infirm persons without supervision. Unplug from outlet when not in use and before cleaning. llow to cool before putting on or taking off parts, and before cleaning. Do not operate any appliance with a damaged cord or plug, or after appliance malfunctions or has been damaged in any manner. Return the appliance to the nearest authorized service center for examination, repair or adjustment. SVE THESE INSTRUCTIONS The use of accessory attachments not recommended by the appliance manufacturer may result in fire, electric shock, or personal injury. Do not use outdoors. Do not let cord hang over edge of table or counter, or touch hot surfaces. Do not place on or near a hot gas or electric burner, or in a heated oven. lways switch the appliance off, then plug cord into the wall outlet. To disconnect, turn the appliance off, then remove plug from wall outlet. Do not use appliance for other than intended household use. 1-2 Jenn-ir Built-in Coffee System

7 Model & Serial Number Label GENERL INFORMTION Model & Serial Number Label Location Figure 1 - Located on left-side of coffee system Tech Sheet Location Tech Sheet Location Figure 2 - Located on back cover of coffee system Jenn-ir Built-in Coffee System 1-3

8 GENERL INFORMTION Parts & Features This manual covers several models. The coffee system you have purchased may have some or all of the items listed. The locations and appearances of the features shown here may not match those of your model. Front View: F G H I C D E B L K J. Cup tray B. Service door C. Coffee feed D. Coffee grounds container E. Brewing unit F. On/standby button G. Cup tray lights H. Control panel I. Hot water and steam nozzle J. Water tank K. Coffee spout (height-adjustable) L. Drip tray Rear View: E F D C B G H I J. Main on/off switch B. Grinding coarseness adjustment knob C. Coffee bean container D. Coffee bean container lid K E. Ground coffee funnel cap F. Scoop G. Scoop compartment H. Ground coffee funnel feed I. Power supply cable J. Terminal board K. Storage tray 1-4 Jenn-ir Built-in Coffee System

9 Milk and ccessories Container: Parts & Features (continued) GENERL INFORMTION D E C B G F. Milk intake tube B. Frothed milk spout C. Milk frother D. Milk frother pointer E. Clean button F. Milk container handle G. Hot water spout BEFORE Product USING Specifications THE COFFEE SYSTEM Voltage: Power: Pressure: Water Tank Capacity: Dimensions: Weight: Temperature Probe: Thermal Fuse (TCO): Heating Element: Pump: Temperature Probe: Thermal Fuse (TCO): Heating Element: COFFEE SYSTEM SPECIFICTIONS 120 VC, 60 Hz 1350 W 218 psi (15 bar) 1.9 quarts (1.8 liters) 23.4 x 17.9 x 15.7 in (595 x 455 x 398 mm) 57 lb (26 kg) Coffee Section 208 F (98 C) Coffee/Hot Water 377 (192 C) W ULK-EP5, 120VC, 60Hz, 52W Steam Section 293 F (145 C) Steam 604 F (318 C) 1000 W Jenn-ir Built-in Coffee System 1-5

10 GENERL INFORMTION Notes 1-6 Jenn-ir Built-in Coffee System

11 Section 2: Operation OPERTION This section provides operational use and care information for the Jenn-ir Built-in Coffee System. QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ QQ Before Using the Coffee System Coffee System Use Settings Switching On and Preheating Making Coffee or Espresso Using Coffee Beans Changing the mount of Coffee djusting the Coffee Grinder Making Espresso with Ground Coffee Making Cappuccino Dispensing Hot Water Coffee System Care General Cleaning Vacation or Storage Switching Off the Coffee System Consumer Troubleshooting Notes Jenn-ir Built-in Coffee System 2-1

12 OPERTION Coffee has been used to factory test the machine. It is completely normal for there to be traces of coffee in the mill. Customize water hardness as soon as possible. See Water Hardness in the Settings section. IMPORTNT: Complete the following steps before the coffee system is used for the first time. 1. Check that the hot water spout is installed. If it is not, insert the hot water spout into the hot water and steam nozzle. Before Using the Coffee System 4. fter 5 seconds, FILL TNK! will be displayed. Remove the water tank, rinse and fill to the MX line with fresh water. Replace the water tank. B. Water tank 5. HOT WTER Press OK will be displayed. Place a cup underneath the hot water spout. Press OK. fter a few seconds, hot water will be dispensed.. Hot water and steam nozzle B. Hot water spout 2. Turn on the coffee system. 3. The available languages will scroll automatically. Wait until Press OK to install ENGLISH is displayed. Press and hold OK.. Hot water spout 2-2 Jenn-ir Built-in Coffee System

13 Before Using the Coffee System (continued) 6. TURNING OFF Please wait... will be displayed. The coffee system will turn off. 7. Slide the coffee system forward using the handles as shown in the following illustration. OPERTION. Handles 8. Open the coffee bean container lid, fill the coffee bean container with coffee beans and close the lid. IMPORTNT: Do not place ground coffee, freeze-dried coffee, caramelized coffee or foreign objects into the coffee bean container, as they could damage the machine.. Coffee bean container 9. Push the coffee system back into the housing. It is now ready for normal use. NOTE: When first using the coffee system, you need to make 4-5 cups of coffee and 4-5 cappuccinos before the coffee system gives good results. NOTE: Each time the machine is turned on using the main On/Off switch, it runs a self-diagnosis function and then goes into standby mode. To turn the machine on again, press the On/ Standby button to the left of the coffee spout. See the illustration in the Parts and Features section. Jenn-ir Built-in Coffee System 2-3

14 OPERTION Coffee System Use B C D E F G H I K J. 1 Coffee B. 2 Coffee C. Menu D. Strength E. Display F. Down arrow key G. Up arrow key H. Hot water I. Cappuccino J. OK K. Size You can control several settings through the Settings Menu: Rinsing, Beep, Statistics, Default Values, Water Hardness, uto-off, Coffee Temperature, Descaling, uto-start, Language and djust Time. To access the Settings Menu, press MENU. To exit the Settings Menu, press MENU again. 6 Rinsing This function is used to rinse the coffee spout or preheat the brewing unit if more than 2 minutes have passed since the machine was last preheated. Hot water from the rinse cycle can be used to preheat a small cup of coffee. 1. Press MENU. 2. Press the up and down arrow keys until RINSING is displayed. Press OK. 3. OK to confirm will be displayed. Press OK. 4. Please wait... and a progress bar will be displayed. 1 oz (30 ml) of hot water will run into the drip tray. NOTE: If desired, you can place a small cup beneath the coffee spout. The hot water will warm the cup. Empty the hot water before using the cup for coffee. Settings Beep The coffee system is factory-set with tones enabled, but they can be disabled. 1. Press MENU. 2. Press the up and down arrow keys until BEEP Enabled is displayed. Press OK. 3. BEEP Disable? will be displayed. Press OK to deactivate the tones. 4. Press MENU to exit the menu. To reactivate the tones, repeat steps 1-4. Statistics This function allows you to view the machine statistics. 1. Press MENU. 2. Press the up and down arrow keys until STTISTICS is displayed. Press OK. 2-4 Jenn-ir Built-in Coffee System

15 OPERTION 3. Press the up and down arrow keys to see: Total cups of coffee made Total liters of water used Total number of descalings Total cups of cappuccinos made 4. Press MENU once to exit the Statistics menu. Press MENU again to exit the main menu. Default Values This function will restore all settings to the factory-set defaults. 1. Press MENU. 2. Press the up and down arrow keys until DEFULT VLUES is displayed. Press OK. 3. OK to confirm will be displayed. Press OK. 4. Restore will be displayed for a few seconds. ll settings will be reset to default. 5. Press MENU to exit the menu. Descaling If DESCLE! is displayed, the coffee system needs to be descaled. NOTE: Failure to descale the machine regularly can result in decreased product performance and may result in product damage. 1. When the machine is ready for use, attach the hot water spout to the hot water and steam nozzle. B Water Hardness It is important to set the correct water hardness for proper descaling. 1. Remove the Total hardness test water hardness strip (found in the bag containing literature) from its packaging. 2. Immerse the strip fully in a cup of water for a few seconds. 3. Remove the strip and wait approximately 30 seconds until it changes color and red squares appear on the strip. 4. Press MENU. 5. Press the up and down arrow keys until WTER HRDNESS is displayed. Press OK. 6. Press the up and down arrow keys to select the number of dots corresponding to the number of red squares that have formed on the test strip. For example, if the test strip shows 3 red squares, select. 7. Press OK. uto-off The coffee system is factory-set to go into standby mode automatically after 30 minutes of inactivity. 1. Press MENU. 2. Press the up and down arrow keys until UTO-OFF is displayed. Press OK. 3. Press the up and down arrow keys until the desired period of time before the coffee system goes into standby mode is selected: 30 minutes, 1 hour or 2 hours. 4. Press OK. 5. Press MENU to exit the menu. Coffee Temperature The temperature of the brewed coffee can be changed. 1. Press MENU. 2. Press the up and down arrow keys until COFFEE TEMPERTURE is displayed. Press OK. 3. Press the up and down arrow keys until the desired coffee temperature is selected: low, medium or high. 4. Press OK to confirm the temperature chosen. 5. Press MENU to exit the menu. Hot water and steam nozzle B. Hot water spout 2. Press MENU. 3. Press the up and down arrow keys until DESCLING is displayed. Press OK. 4. DESCLING OK to confirm will be displayed. Press OK. 5. dd Descaler Press OK will be displayed. Remove the water tank and empty the contents. In the water tank, pour in the contents of a packaged descaler and water, following the manufacturer s instructions. IMPORTNT: Do not use vinegar to descale the coffee system. Use a packaged descaling agent. When using a descaling agent, follow the directions on the package for the recommended amounts of descaling agent and water. Replace the water tank.. Water tank 6. Place a 2 qt (2 L) or larger container underneath the hot water spout. 7. Press OK. DESCLING UNDERWY will be displayed and the descaling solution will be dispensed. 8. The descaling program will automatically alternate between runoffs and pauses. 9. RINSING FILL TNK! will be displayed. Empty the descaling runoff and replace the container. 10. Remove the water tank and empty the contents. Rinse the water tank thoroughly to remove all traces of descaler. dd 3 cups (710 ml) water to the water tank. 11. Replace the water tank. RINSING Press OK will be displayed. Press OK. Jenn-ir Built-in Coffee System 2-5

16 OPERTION 12. RINSING will be displayed. Hot water will be dispensed. 13. RINSING COMPLETE Press OK will be displayed. Press OK. 14. FILL TNK! will be displayed. Remove the water tank, fill it with clean water and replace the tank. The descaling program is complete, and the machine is ready to prepare coffee. NOTE: If the descaling cycle is interrupted before it has been completed, it will need to be restarted from the beginning. uto Start The coffee system can be set to switch on automatically at a preset time. NOTE: The internal clock must be set before activating uto Start. See Setting the Clock in this section. To ctivate uto Start: 1. Press MENU. 2. Press the up and down arrow keys until UTO-STRT Disabled is displayed. Press OK. 3. UTO-STRT Enable? will be displayed. Press OK. 4. UTO-STRT 07:30 will be displayed. Press the up and down arrow keys until the desired hour is displayed. Press OK. 5. Press the up and down arrow keys until the desired minute is displayed. Press OK. 6. Press OK. The display will show UTO-STRT Enabled. 7. Press MENU to exit the menu. To Change uto Start while Enabled: 1. Press MENU. 2. Press the up and down arrow keys until UTO-STRT Enabled is displayed. Press OK. 3. Press the up and down arrow keys until DJUST TIME is displayed. Press OK. 4. UTO-STRT XX:XX will be displayed. Press the up and down arrow keys until the desired hour is displayed. Press OK. 5. Press the up and down arrow keys until the desired minute is displayed. Press OK. 6. Press OK. The display will show UTO-STRT Enabled. 7. Press MENU to exit the menu. To Deactivate uto Start: 1. Press MENU. 2. Press the up and down arrow keys until UTO-STRT Enabled is displayed. Press OK. 3. UTO-STRT Disable? will be displayed. Press OK. The display will show UTO-STRT Disabled. 4. Press MENU to exit the menu. Setting the Clock The coffee system has an internal 24-hour clock. 1. Press MENU. 2. Press the up and down arrow keys until DJUST TIME is displayed. Press OK. 3. Press the up and down arrow keys until the correct hour is displayed. Press OK. 4. Press the up and down arrow keys until the correct minute is displayed. Press OK. 5. Press MENU to exit the menu. Switching On and Preheating Every time the coffee system is switched on, it will perform an automatic preheat and rinse cycle that cannot be interrupted. The coffee system is ready for use after this cycle is complete. To switch the coffee system on, press the On/Standby button once. HETING UP Please wait... will be displayed. There may be some hot water runoff through the coffee spout. When MEDIUM CUP Standard taste is displayed, the coffee system is ready for use. To preheat the coffee system again, see Rinsing in the Settings section. Making Coffee or Espresso Using Coffee Beans The coffee system is factory-set to make a standard-strength medium cup of coffee. The strength of the coffee can be changed by pressing Strength until the desired strength is displayed: extra-mild, mild, standard, strong, extra-strong or ground. NOTE: Do not use ground coffee unless the ground coffee option is selected. To change the amount of coffee dispensed for each cup size, see the Changing the mount of Coffee section. If the display shows FILL TNK! the water tank must be filled. The water tank may still contain some water; this is normal. To Make Coffee: 1. Make sure there are coffee beans in the coffee bean container. 2. Place 1 or 2 cups under the coffee spouts as shown in the following illustration. Language The coffee system language can be changed. 1. Press MENU. 2. Press the up and down arrow keys until LNGUGE is displayed. Press OK. 3. Press the up and down arrow keys until the correct language is displayed. 4. Press OK. 5. Press MENU to exit the menu. One cup Two cups For a creamier coffee, lower the coffee spout as near as possible to the cups. 2-6 Jenn-ir Built-in Coffee System. Coffee spout

17 OPERTION 3. Press SIZE to select the size of the coffee cup: espresso, small cup, medium cup, large cup or mug. 4. Press 1 COFFEE to make 1 cup of coffee or 2 COFFEE to make 2 cups of coffee. 5. The coffee system will grind the coffee beans and dispense the coffee. fter the preset quantity of coffee has been dispensed, the coffee system will automatically stop and empty the coffee grounds into the grounds container. NOTE: The coffee system can be interrupted at any time by pressing the 1 Coffee or 2 Coffee button again. 6. fter a few seconds, the coffee system will be ready for use again. 7. To switch off the coffee system, press the On/Standby button. The coffee system will run an automatic rinse cycle and then go into standby mode. If the coffee runoff is too slow or incomplete, or if the runoff is too quick and the coffee is not creamy enough, see the djusting the Coffee Grinder section. Do not remove the water tank during the coffee runoff. If the water tank is removed, the coffee system cannot make coffee and will display FILL TNK! Check the water level in the tank and replace it. To restart the coffee system, press OK. HOT WTER Press OK will be displayed. Press OK. Water will run off from the spout for approximately 30 seconds. fter the runoff completes, the coffee system will return to the programmed standard settings. The coffee system may require you to repeat the operation several times to eliminate any air in the water line. Tips for Hotter Coffee: Run a Rinse cycle before brewing coffee. See Rinsing in the Settings section. Do not use very thick cups as they will absorb the heat unless preheated. Preheat all cups by rinsing them with hot water. See Rinsing in the Settings section. To Clean: fter every 14 cups of coffee made, the drip tray needs to be cleaned and the coffee grounds container emptied. 1. Open the service door on the front by pulling the coffee spout. B 2. Remove the drip tray and clean it. NOTE: When cleaning the coffee system, always fully remove the drip tray. 3. Empty the coffee grounds container and replace it. NOTE: Every time the drip tray is removed, the coffee grounds container must be emptied. Failure to do so may clog the coffee system. 4. Replace the drip tray and close the service door. Changing the mount of Coffee The coffee system is factory-set to automatically deliver approximately the following amounts of coffee: Espresso: 1 oz (30 ml) Small cup: 1½ oz (45 ml) Medium cup: 2 oz (60 ml) Large cup: 3 oz (90 ml) Mug: 4 oz (120 ml) These settings can be adjusted up to 6 oz (180 ml). NOTE: The 2 Coffee button can be used to dispense twice as much coffee as the 1 Coffee button even with custom settings. If you wish to return to the original settings, see Default Values in the Settings section. 1. Press SIZE until the display shows the desired coffee size. 2. Place your cup beneath the coffee spout. Press and hold 1 COFFEE until PROGRM QUNTITY is displayed. NOTE: The coffee system will begin dispensing coffee before PROGRM QUNTITY is displayed. 3. Press 1 COFFEE again to stop the runoff and save the desired amount of coffee for the size. The machine is now reprogrammed and ready for use. B. Coffee grounds container B. Drip tray. Coffee spout B. Service door Jenn-ir Built-in Coffee System 2-7

18 OPERTION djusting the Coffee Grinder The coffee grinder is factory-set and does not require adjustment. If coffee runoff is too fast or too slow, the grinding coarseness can be adjusted. NOTE: The grinding coarseness adjustment knob can be turned only while the grinder is in operation. 3. Lift the small central lid, pour one scoop of ground coffee into the funnel. NOTE: Only use ground coffee meant for espresso coffee machines.. Center funnel. Grinding coarseness adjustment knob For slower runoff and creamier coffee, turn the knob 1 click counterclockwise (finer ground coffee). For faster runoff, turn the knob 1 click clockwise (coarser ground coffee). B. Counterclockwise for finer grind B. Clockwise for coarser grind Making Espresso with Ground Coffee 1. Press STRENGTH repeatedly until Ground is selected. 2. Slide the coffee system forward using the handles as shown in the following illustration. NOTE: Use only the scoop provided. Do not add more than one scoop of ground coffee. 4. Close the central lid. Push the coffee system back into the housing and continue with Step 2 in the Making Coffee or Espresso Using Coffee Beans section. NOTE: Only one cup of coffee can be made at a time with ground coffee. Do not use 2 COFFEE. To deactivate the ground coffee function, press STRENGTH again. Making Cappuccino 1. Press STRENGTH until the desired strength is selected. 2. Twist the milk container lid clockwise and lift up to remove it Fill the container with approximately ½ cup (100 ml) of milk for each cappuccino you want to make. Do not fill above the MX line on the milk container. For best results, use cold skim or 2% milk.. Handles 2-8 Jenn-ir Built-in Coffee System

19 OPERTION 4. Make sure the milk intake tube is properly inserted into the rubber washer, then replace the milk container lid. B B. Milk intake tube B. Rubber washer 5. Position the milk frother pointer on the milk container lid between the words Cappuccino and Caffelatte. Move the pointer toward Caffelatte for a lighter froth and toward Cappuccino for a thicker froth.. Hot water and steam nozzle B. Milk container 7. Place a cup under the coffee spout, and lift the milk spout over it as shown in the following illustration. B B C. Lighter froth B. Milk frother pointer C. Thicker froth 6. Remove the hot water spout and attach the milk container to the hot water and steam nozzle. C. Milk spout B. Coffee spouts C. Cup 8. Press CPPUCCINO. CPPUCCINO will be displayed. fter a few seconds, frothed milk will run out of the milk spout and fill the cup below. fter the milk runoff stops, coffee runoff will begin automatically. NOTE: Press CPPUCCINO at any time to stop the cappuccino process. 9. When the coffee runoff stops, the cappuccino is ready. dd sugar and powdered cocoa to taste. If the coffee system runs out of milk during the milk runoff, release the milk container and add more milk. Reattach the milk container and press CPPUCCINO to prepare more cappuccino. fter making cappuccino, always clean the internal tubes of the milk container lid and the hot water and steam nozzle. B. Hot water and steam nozzle B. Hot water spout Jenn-ir Built-in Coffee System 2-9

20 OPERTION To Clean Milk Frother: 1. PRESS CLEN BUTTON will be displayed. 2. Place a container under the milk spout. 3. Press and hold CLEN on the milk container lid for at least 8 seconds.. Clean button 4. CLENING and a progress bar will be displayed. Do not release CLEN until the progress bar is complete and cleaning has ended. The Clean cycle will stop when the Clean button is released. 5. fter cleaning, remove the milk container. Push the spout down against the container and place it in the refrigerator. Do not leave milk out of the refrigerator for more than 15 minutes. To Clean Hot Water and Steam Nozzle: Use a damp sponge or cloth to clean the hot water and steam nozzle after each use. To Change the mount of Milk and Coffee: The coffee system is factory-set to automatically deliver a 1 cup (225 ml) cappuccino. The amount of milk and coffee used can be custom-set. 1. Fill the milk container with milk to the MX level. 2. Place a cup under the coffee and milk spouts. 3. Press and hold the Cappuccino button until PROGRM QUNTITY Milk for Cappuccino is displayed. The coffee system will dispense milk. 4. Press the Cappuccino button again to stop the milk runoff and save the desired amount of milk for the default setting. 5. fter a few seconds, the coffee system will begin dispensing coffee. PROGRM QUNTITY Coffee for Cappucc. will be displayed. 6. Press the Cappuccino button again to stop the coffee runoff and save the desired amount of coffee for the default setting. Dispensing Hot Water The coffee system can dispense hot water without brewing coffee. Make sure the hot water spout is attached to the hot water and steam nozzle and that the coffee system is ready for use. 1. Place a container under the hot water spout. 2. Press HOT WTER. 3. HOT WTER Press OK will be displayed. Press OK. 4. HOT WTER will be displayed, and hot water will run out of the spout. NOTE: Do not run hot water for more than 2 minutes at a time. 5. To stop the hot water, press HOT WTER again. The hot water runoff will stop automatically when the preset amount of water has been dispensed. NOTE: The coffee system is factory-set to automatically deliver approximately 1 cup (250 ml) of hot water.. Hot water and steam nozzle 2-10 Jenn-ir Built-in Coffee System

21 Coffee System Care General Cleaning To avoid damage to the coffee system, do not use solvents or abrasive detergents to clean the coffee system. Use a soft damp cloth to clean the exterior of the coffee system. Clean all machine parts regularly. IMPORTNT: Before any cleaning, turn the coffee system off using the main On/Off switch and unplug it. IMPORTNT: Do not immerse the coffee system in water. Cleaning the Drip Tray and Coffee Grounds Container The drip tray has a red float as a water level indicator. Empty and clean the drip tray before the red float protrudes from the cup tray. OPERTION B. Coffee grounds container B. Drip tray 3. Remove the coffee grounds container and empty it. 4. Clean the coffee grounds container with a soft damp cloth before replacing it. 5. Replace the drip tray. 6. Close the service door. Cleaning the Water Tank Clean the water tank approximately every month with a damp cloth and mild detergent. Remove all traces of detergent before using the coffee system. Cleaning the Coffee Spouts. Float NOTE: If the drip tray is not emptied, the water can overflow. This can damage the machine. Empty and clean the coffee grounds container regularly. 1. Open the service door on the front of the coffee system by pulling on the coffee spout. Clean the spouts regularly using a damp sponge or cloth. B Regularly check that the holes in the coffee spouts are not blocked. If they are, remove coffee deposits with a toothpick as shown.. Coffee spout B. Service door 2. Remove the drip tray and clean it with a soft damp cloth. NOTE: When removing the drip tray, the coffee grounds container must be emptied. Jenn-ir Built-in Coffee System 2-11

22 OPERTION Cleaning the Ground Coffee Feed Funnel Check approximately once a month that the feed funnel for ground coffee is not blocked. 4. Press the two red release buttons inward and pull the brewing unit out. Cleaning the Inside Check the inside of the coffee system approximately once a week for dirt and debris. If necessary, remove coffee deposits with a damp sponge or cloth. Cleaning the Brewing Unit B Clean the brewing unit every month. IMPORTNT: The brewing unit cannot be removed while the coffee system is switched on. Do not attempt to use force to remove the brewing unit. 1. Make sure the coffee system is properly switched off. See the Switching Off the Coffee System section. 2. Open the service door on the front of the coffee system by pulling on the hot water and steam spout. B. Red release buttons B. Brewing unit 5. Soak the brewing unit in water for about 5 minutes, then rinse. NOTE: Do not use any detergent to clean the brewing unit. The inside of the piston is treated with lubricant that detergent would remove. 6. fter cleaning, reinsert the brewing unit so that the support and the pin at the bottom are fully engaged. Push the PUSH symbol until it clicks into place and the two red release buttons have clicked out.. Hot water and steam spout B. Service door 3. Remove the drip tray and the coffee grounds container. B. Coffee grounds container B. Drip tray B. Support B. Pin NOTE: If you are having difficulty replacing the brewing unit, compress the moving parts from both the top and bottom as shown in the following illustration before reinserting it. 7. Replace the drip tray and coffee grounds container. 8. Close the service door Jenn-ir Built-in Coffee System

23 OPERTION Cleaning the Milk Container ll of the milk container components can be washed in the top rack of a dishwasher. 1. Turn the milk container lid clockwise and remove it. 2. Remove the milk spout and intake tube. 3. Remove the pointer by pulling it outward. 4. Wash all the components thoroughly with hot water and mild detergent. Make sure there is no milk residue left inside the holes or the groove on the fine end of the pointer. 5. Check that the intake tube and spout are not clogged with milk residue. 6. Replace the pointer, milk spout, and intake tube. 7. Replace the milk container lid. Vacation or Storage If the coffee system will be unused for an extended period of time, empty the coffee grounds container, drip tray and water tank. Turn the coffee system off using the main On/Off switch and unplug it before storage. Switching Off the Coffee System Each time the coffee system is put into standby mode, it performs an automatic rinse that cannot be interrupted. To turn off the coffee system, press the On/Standby button on the front of the coffee system. TURNING OFF Please wait... will display, and hot water will run off from the coffee spout. The coffee system will automatically go into standby mode after 30 minutes. To change this duration, see uto-off in the Settings section. NOTE: If the coffee system will not be used for an extended period of time, press the main On/Off button on the side of the machine. uto-set will not work when the machine is turned off by the main On/Off button. Jenn-ir Built-in Coffee System 2-13

24 OPERTION Consumer Troubleshooting Try the solutions suggested here first in order to avoid the cost of an unnecessary service call. Problem Possible Cause Remedy The coffee is not hot The cups have not been preheated. Heat the cups by rinsing them with hot water. The coffee is not creamy enough. The coffee runs out too slowly or in drips. The coffee runs out too quickly. The coffee does not run out of one or both of the spouts. The coffee comes out around the service door instead of from the spouts. Water comes out of the spouts instead of coffee. The milk does not come out of the milk spout. The milk is not wellfrothed. The milk contains large bubbles or spurts out of the milk spout. The brewing unit has cooled down because 2-3 minutes have elapsed since the last coffee was made. The set temperature is not high enough. The coffee is ground too coarsely. The blend of coffee is unsuitable. The coffee is ground too finely. The coffee is ground too coarsely. The spouts are blocked. The holes in the spouts are clogged with dry coffee powder. The coffee feed inside the service door is blocked. Ground coffee is blocking the funnel. The intake tube is not inserted or is inserted incorrectly. The milk container lid is dirty. The milk pointer is incorrectly positioned. The milk is not cold enough or is not 2%. The milk frother pointer is incorrectly adjusted. The milk container lid is dirty. Before making coffee, heat the brewing unit by selecting the Rinse function from the menu. Change the set temperature. See Coffee Temperature in the Settings section. Turn the grinding coarseness adjustment knob one click counterclockwise toward the number 1 while the coffee mill is in operation. See the djusting the Coffee Grinder section. Use a blend of coffee specifically for espresso coffee machines. Turn the grinding coarseness adjustment knob one click clockwise toward the number 7 while the coffee mill is in operation. Continue one click at a time until coffee runoff is satisfactory. Results are only visible after making 2 cups of coffee. See the djusting the Coffee Grinder section. Turn the grinding coarseness adjustment knob one click counterclockwise toward the number 1 while the coffee mill is in operation. Results are visible only after making 2 cups of coffee. See the djusting the Coffee Grinder section. Clean the spouts with a toothpick. Clean the spouts with a toothpick, a sponge, or a hard-bristled kitchen brush. Clean the coffee feed thoroughly, especially around the hinges. Clean the funnel with a wooden or plastic fork and clean the inside of the machine. Insert the intake tube in the rubber washer in the milk container lid. Clean the milk container lid as described in To Clean Milk Frother in the Making Cappuccino section. djust the pointer as described in the Making Cappuccino section. For best results, use cold skim or 2% milk. If results are still not satisfactory, try changing brand of milk. Move the pointer slightly toward the word Caffelatte. See the Making Cappuccino section. Clean the milk container lid as described in To Clean Milk Frother in the Making Cappuccino section Jenn-ir Built-in Coffee System

25 OPERTION Display Messages Displayed Message Possible Cause Remedy DD GROUND COFFEE The ground coffee function has been selected without placing any ground coffee in the funnel. Slide the coffee system out. Using the funnel, add ground coffee. CLOSE DOOR! The service door is open. Close the service door. DESCLE! Indicates that descaling is needed. The descaling program must be run as soon as (alternating with) possible. Follow the instructions in Descaling in the Settings section. MEDIUM CUP Standard taste FILL BENS The coffee beans have run out. Fill the beans container. CONTINER! FILL TNK! The water tank is empty or incorrectly positioned. Fill the tank with water and/or insert it correctly, pushing it in as far as it will go. GENERL LRM The inside of the coffee system is very dirty. Clean the inside of the coffee system thoroughly, as described in Cleaning the Inside in the General Cleaning section. If the message is still displayed after cleaning, contact a service center. GROUND TOO FINE DJUST MILL INSERT WTER SPOUT Press OK GROUND TOO FINE DJUST MILL (alternating with) Press OK (and then) FILL TNK! INSERT BREWING UNIT INSERT MILK CONTINER! INSERT GROUNDS CONTINER The ground is too fine so the coffee runs off too slowly. The water tank was removed during coffee runoff. There is air in the water line. The brewing unit has not been replaced after cleaning. The milk container is missing or incorrectly positioned. fter cleaning, the grounds container has not been replaced. Turn the grinding adjustment knob one click toward number 7. Replace the tank and press OK. The display will show HOT WTER and will dispense hot water. Then it is ready for use. Insert the brewing unit as described in the Cleaning the Brewing Unit section. Insert the milk container correctly, pushing it in as far as it will go. Open the service door and insert the grounds container. Jenn-ir Built-in Coffee System 2-15

26 OPERTION Notes 2-16 Jenn-ir Built-in Coffee System

27 Section 3: Installation INSTLLTION This section provides installation requirements and procedures for the Jenn-ir Built-in Coffee System. Installation Requirements Tools and Parts Location Requirements Electrical Requirements Installation Instructions Install Mounting Brackets Install Coffee System Complete Installation Notes Jenn-ir Built-in Coffee System 3-1

28 INSTLLTION Installation Requirements Tools and Parts Tools Needed Gather the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here. Measuring tape Pencil Level Masking tape T20 Torx screwdriver Drill ⁵ ₆₄" (2 mm) drill bit Parts Supplied ll of the following parts are provided, but some parts may not be used. The location of your coffee system installation will determine which parts you will use. Refer to installation instructions for cutout dimensions for any appliances installed above or below the built-in coffee system. IMPORTNT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage. This coffee system has been designed in accordance with the requirements of UL and CS International and complies with the maximum allowable wood cabinet temperature of 194 F (90 C). Product Dimensions ¹³ ₁₆" (2.1 cm) B 18" (45.5 cm) C D E F G 23³ ₈" (59.5 cm) 15⁵ ₈" (39.8 cm). Mounting brackets/runners (2) B. Metal trim piece (1) C. Bracket spacers (4) (2-1 mm thick; 2-2 mm thick) D. Power supply cord clip (1) E. 4.5 x 16 mm T20 screws (19) F. 4.2 x 9.5 mm T20 screws (4) G. Leveling spacers (8) ¹¹ ₁₆" (1.9 cm) Location Requirements IMPORTNT: Observe all governing codes and ordinances. Cabinet opening dimensions that are shown must be used. Given dimensions provide minimum clearance with coffee system. The built-in coffee system must be installed in cabinetry with the dimensions provided. Follow the installation instructions for any cabinetry used to house the built-in coffee system. Make sure cabinet is securely attached to the wall. Follow the installation instructions Recessed installation area must provide complete enclosure around the recessed portion of the coffee system. Grounded electrical supply is required. See Electrical Requirements section. 14⁹ ₁₆" (37.2 cm) 20¹¹ ₁₆" (52.8 cm) 15¹ ₄" (38.0 cm)* 14³ ₈" (36.1 cm)** *From front of coffee system cavity to back of electrical box. **From front corner to rear corner of coffee system cavity. TORX and T20 are registered trademarks of Saturn Fasteners, Inc. 3-2 Jenn-ir Built-in Coffee System

29 INSTLLTION Cabinet Dimensions Electrical Requirements WRNING 22" (56 cm) 17¹³ ₁₆" (45 cm) min. 33⁷ ₁₆" (85.0 cm) min. 21⁷ ₁₆" (54.5 cm) min. Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock. Cutout Top View 15¹⁵ ₁₆" (40.1 cm) 15¹ ₈" (38.2 cm) B C D E F 14³ ₈" (36.1 cm) IMPORTNT: The coffee system must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, NSI/NFP 70 or Canadian Electrical Code, CS C22.1. If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate. copy of the above code standards can be obtained from: National Fire Protection ssociation 1 Batterymarch Park Quincy, M CS International 8501 East Pleasant Valley Road Cleveland, OH volt, 60 Hz., C only, 15-amp fused, electrical circuit is required. time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this coffee system be provided. Check that the outlet provides 120-volt power and is correctly grounded. G 17⁵ ₈" (44.8 cm). Coffee system B. Non-flush receptacle C. Flush receptacle D. Back of cabinet E. Non-flush receptacle located in upper right or upper left corner F. Wall behind cabinet G. Coffee system with runners fully extended Jenn-ir Built-in Coffee System 3-3

30 INSTLLTION Installation Instructions 1. Determine where the mounting brackets will be installed and mark 8 holes through each mounting bracket onto the side cabinet. IMPORTNT: The front of the mounting bracket must be flush with the outside of the cabinet frame. NOTE: To accommodate for flush installation with certain custom cabinets, align the front of the mounting brackets ¹³ ₁₆" (2.1 cm) back from the front of the cabinet. Install the Mounting Brackets 4. Using a 2 mm drill, drill the holes marked in Step Secure the mounting brackets to the side cabinets with eight 4.5 x 16 mmscrews in each bracket. 6. Remove the tape holding the brackets in place. 7. Pull the runners forward until they are fully extended and in the locked position. Place level across the runners and check levelness. Then place the level along the length of each runner and check levelness from front to back. If the runners are not level, uninstall the mounting brackets and raise or lower the mounting brackets as necessary until they are level. B B. Front of mounting bracket flush with outside of cabinet frame B. Mark 8 screw holes. 2. With the mounting brackets held or taped in place, measure the distance between the two brackets. (Do not measure between the runners.) The distance should be 21¹¹ ₁₆" (55.1 cm). NOTE: If the distance between the mounting brackets is greater than 21¹¹ ₁₆" (55.1 cm), bracket spacers will need to be used. Two 2 mm bracket spacers and two 1 mm bracket spacers are included. See Step If bracket spacers are needed: Position the necessary spacer(s) behind the mounting brackets. Continue with Step If the coffee system is being installed above a wooden cabinet bottom, use two 4.5 x 16 mm screws to install the metal trim piece at the front edge of the cabinet bottom.. Metal trim piece. Bracket spacers 3-4 Jenn-ir Built-in Coffee System

31 WRNING Excessive Weight Hazard Use two or more people to move and install the built-in coffee system. Failure to do so can result in back or other injury. Install the Coffee System INSTLLTION 4. If the coffee system is not level: Using 2 or more people, remove the coffee system from the runners. dd the necessary leveling spacers over the pins to help level the coffee system. 1. Pull the runners forward until they are fully extended and in the locked position. 2. Using 2 or more people, position the coffee system onto the runners, making sure that the 4 pins of the L-brackets fit securely inside the holes on the bottom of the coffee system. B C. Leveling spacers B. Pins C. Screws. Pins 3. Place the level on top of the coffee system and check levelness of the coffee system, first side to side; then front to back. 5. Using 2 or more people, position the coffee system onto the runners, making sure that the 4 pins of the L-brackets fit securely inside the holes on the bottom of the coffee system. 6. Check that the coffee system is level. If it is not level, repeat steps 4 and 5. If it is level, secure the coffee system to the L-brackets with the four 4.2 x 9.5 mm screws. 7. Position the power supply cord clip on the top of the cabinet, approximately 14" (35.6 cm) from the front of the cabinet and centered from left to right. With a pencil, mark the hole through the clip on the top of the cabinet. 8. Using a 2 mm drill, drill the hole marked in Step Using one 4.5 x 16 mm screw, attach the power supply cord clip to the top of the cabinet. B approx. 14" (35.6 cm). Power supply cord clip B. Power supply cord Jenn-ir Built-in Coffee System 3-5

32 INSTLLTION 10. Secure the power supply cord with the power supply cord clip. Make sure there is enough slack in the power supply cord to allow the coffee system to be pulled completely from the cabinet in order to fill the coffee bean container. WRNING Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death, fire, or electrical shock. Complete Installation 1. Prepare your coffee system for use by following the direction in Before Using the Coffee System in the Use and Care Guide. Then test the coffee system by using one of the coffe system functions. 2. If the coffee system does not operate: Check that a household fuse has not blown, or a circuit breaker tripped. Replace the fuse or reset the circuit breaker. If the problem continues, call an electrician. Check that the power supply cord is plugged into a grounded 3 prong outlet. See the Use and Care Guide for troubleshooting information. Installation is now complete. Save these Installation Instructions for future use. If you need ssistance or Service: Please reference the ssistance or Service section of the Use and Care Guide, or contact the dealer from whom you purchase your coffee system. 11. Plug the coffee system into a grounded 3-prong outlet. 12. Push the coffee system back into the housing. 13. Proceed to Complete Installation section. Notes 3-6 Jenn-ir Built-in Coffee System

33 COMPONENT CCESS Section 4: Component ccess This section provides service parts access, removal, and installation instructions for the Jenn-ir Built-in Coffee System. Coffee System Exploded Views Coffee System Parts List Jenn-ir Built-in Coffee System Disassembly Section Before Disassembling the Coffee System Removing the Fan Panel Removing the Back Panel & Trays Removing the Main Power Board Removing the Flow Meter Removing the Water Pump Removing the Steam Heater & 3-way Valve Removing the Diverter/Transmission ssembly Removing the Coffee Heater Removing the Display Board & 2-way Valve Removing the Grinder ssembly Grinder Setup Notes Jenn-ir Built-in Coffee System 4-1

34 COMPONENT CCESS Coffee System Exploded Views Reference Parts List on page Jenn-ir Built-in Coffee System

35 COMPONENT CCESS Reference Parts List on page 6 Jenn-ir Built-in Coffee System 4-3

36 COMPONENT CCESS Reference Parts List on page Jenn-ir Built-in Coffee System

37 COMPONENT CCESS Reference Parts List on page B C B C Jenn-ir Built-in Coffee System 4-5

38 COMPONENT CCESS Coffee System Part List REF # PRT DESCRIPTION REF # PRT DESCRIPTION 001 COVER 062 PROTECTOR 002 COVER 064 PUMP 004 CLOSURE 066 SENSOR REED 006 KNOB 067 POWER BORD 007 TNK 068 MICROSWITCH 011 TRY 074 HETING ELEMENT SSY 012 DOOR SSY 075 TCO 013 TUBE 077 TCO 014 COVER 078 FLOWMETER 015 TRY 079 TUBE PTFE D12 DE4, L=135 1BUSHES 016 PROFILE 080 GSKET 018 PN SSY 081 CONNECDTION 021 MESURING SPOON 082 TUBE PTFE D12 DE4, L=150 2BUSHES 023 VENTILTOR 083 CLIP 024 TRY 084 CONNECTOR 025 TRY 085 O RING D=4,5 026 SWITCH 086 FILTER 027 RUNNER RIGHT 087 TUBE PTFE D12 DE4, L=270 2 BUSHES 028 RUNNER LEFT 088 SPRING 030 BORD LED 089 TUBE PTFE D12 DE4, L=150 2BUSHES 031 CONTROL BORD 090 CONNECTION 032 MICROSWITCH 091 SOLENOID VLVE 033 COMPLETE GRINDER 092 TUBE PTFE D12 DE4, L=335 1 BUSHES 034 GSKET 093 SOLENOID VLVE 035 DIFFUSER 094 FRME SSEMBLY 036 O RING 095 O RING 037 INFUSION KIT 096 COUPLING CRFE 039 WIRING TCO 097 O RING 040 SUPPORT 098 O RING 041 SPRING 099 COVER 042 MICROSWITCH 100 CLIP CLMP 043 SLIDER 101 CONNECTION 046 SENSOR NTC 102 HOOK 047 O RING 103 TUBE PTFE D12 DE4, L=170 2 BUSHES 048 PIN 104 SPRING, MICROSWITCH 049 VLVE 105 SUPPORT 050 SPRING 106 SPRING 051 O RING 107 COVER SSEMBLY 052 FILTER 108 CRFE 053 GENERTOR 112 PIPETTE 055 MICROSWITCH 115 SCREW 056 HLL SENSOR 121 BUTTON ON/OFF 057 BELT 122 FRONT PIECE 058 TRNSMISSION KIT 126 TUBE DISTRIBUTING 060 O RING D=3, O RING D=6 061 VLVE 128 REGULTOR 4-6 Jenn-ir Built-in Coffee System

39 COMPONENT CCESS Jenn-ir Built-in Coffee System Disassembly Section Jenn-ir Built-in Coffee System 4-7

40 COMPONENT CCESS Before Disassembling the Coffee System WRNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 3. Unplug coffee system or disconnect power. 4. Remove power cord from power cord clip in cabinet. 5. Remove all items from right and left storage trays ( B in previous illustration), e.g., bags of coffee beans, containers of ground coffee, sugar, creamer, etc. 6. If installed, remove hot water spout or milk container. 7. Remove water tank ( B in following illustration). 8. Open service door (D) and remove drip tray (C) with coffee grounds container (). D B Preparation Perform the following to prepare coffee system for disassembly. 1. Slide the coffee system forward using the handles as shown in the following illustration.. Coffee grounds container C. Drip Tray B. Water Tank D. Service Door 9. Remove the four 4.2 x 9.5 mm screws (C) securing the coffee system to the runners. Refer to following illustration. CB. Coffee bean container. Handles 2. Press main on/off switch () on right side of coffee system to turn off unit. C B C D E F. Leveling G spacers H B. Pins C. Screws I B. Main On/Off Switch B. Storage Tray B 10. Remove the coffee system from the runners and relocate to an appropriate work surface.. 1 Coffee B. 2 Coffee 4-8 Jenn-ir Built-in C. MenuCoffee System K D. Strength E. Display F. Down arrow key G. Up arrow key H. Hot water I. Cappuccino J J. OK K. Size

41 WRNING Removing the Fan Panel COMPONENT CCESS 3. The fan cover unclips and lifts up (see Figures 3 & 4). The cooling fan is fitted inside the cover. Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Figure 3 1. Remove two (2) screws from the corner on the right side (see Figure 1). Figure 4 4. Disconnect the fan harness from connector J1 on the LED/ Fan PCB (see Figure 5). Figure 1 2. Remove one (1) screw from the corner on the left side (see Figure 2). Figure 5 5. Remove fan panel from coffee system. Figure 2 Jenn-ir Built-in Coffee System 4-9

42 COMPONENT CCESS Removing the Back Panel & Trays WRNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. First, perform preparation procedure on page 4-8, Before Disassembling the Coffee System prior to performing the following steps. 2. Follow the procedures to Remove Fan Panel on preceding page. 3. To gain access to the back panel, remove the accessory trays. Remove two (2) screws at the back of each accessory tray as shown in Figure 1. Figure 2 5. Unscrew three (3) screws (two of them are Torx screws) from the right side (see Figure 3). Right-side accessory tray Left-side accessory tray Figure 3 6. Unscrew three (3) screws (two of them are Torx screws) from the left side (see Figure 4). Remove back panel. Figure 1 4. Remove two (2) screws from the back panel and one screw from underneath the tray (see Figure 2 in next column). Remove both trays from the coffee system. Figure Jenn-ir Built-in Coffee System

43 Removing the Main Power Board WRNING COMPONENT CCESS Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. Remove back panel (page 4-10) to access main power board (see Figure 1). 2. Disconnect all harnesses. If necessary, label terminals and connectors for ease of reinstallation. 3. To remove main board, remove the five (5) screws securing PCB to chassis (see Figure 2). Figure 2 Figure 1 Jenn-ir Built-in Coffee System 4-11

44 COMPONENT CCESS WRNING Removing the Flow Meter 2. Unscrew the screw to remove the electrical cable bracket (see Figure 2). Set aside to access the flow meter. Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. Remove back panel (page 4-10) to access flow meter assembly (see Figure 1). Figure 2 3. Lift off the rubber cap to access the flow meter connector. Remove harness from flow meter (see Figure 3). 4. Remove the two (2) water tubes from the flow meter (see Figure 3). Figure 1 Rubber Cap 4-12 Jenn-ir Built-in Coffee System Figure 3

45 WRNING Removing the Water Pump COMPONENT CCESS 2. Disconnect the three (3) hoses from the water pump (see Figure 2). 3. Disconnect the power harness from the water pump (see Figure 2). Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. Remove back panel (page 4-10) to access water pump assembly (see Figure 1). Figure 2 4. Using a wrench to keep the white shaft stationary, unscrew the valve-dumper assembly (see Figure 3). Figure 1 Figure 3 5. Remove water pump from coffee system. Jenn-ir Built-in Coffee System 4-13

46 COMPONENT CCESS Removing the Steam Heater & 3-Way Valve WRNING 3. Unscrew the two (2) screws illustrated in Figure 3. Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. Remove back panel (page 4-10) to access Steam Heater & 3-Way Valve assembly. 2. To remove the Steam Heater, disconnect the four (4) hoses shown by the arrows in Figures 1, 2, & 3. Figure 3 4. Disconnect the hose going to the 3-Way solenoid valve shown by the arrow in Figure Disconnect the wiring from the Steam Heater and 3-Way solenoid valve. 6. Unscrew the two (2) screws securing the 3-Way solenoid valve to the bracket (see Figure 4). Figure 1 Figure 4 Figure Jenn-ir Built-in Coffee System

47 Steam Heater & 3-Way Valve ssembly COMPONENT CCESS Steam Outlet Water Inlet 3-Way Valve Power Connection NTC Connection Steam Heater Element Figure 5 Jenn-ir Built-in Coffee System 4-15

48 COMPONENT CCESS Removing the Diverter/Transmission ssembly WRNING 4. Next, remove the two (2) llen bolts and take out the infuser holder. Then, remove the single screw in the diverter pivot. (See Figure 3.) Infuser Holder Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. Remove back panel (page 4-10) to access Diverter/ Transmission ssembly. 2. Open service door to access Infuser assembly. Remove drip tray from coffee system. Figure 3 Pivot Screw 5. Disconnect the data, motor, and sensor cables (see Figure 4). Remove the diverter/transmission assembly from coffee system. Figure 1 3. Press in on the red clips on each side of the Infuser assembly and then pull the infuser out of the coffee system (see Figure 2). Figure 4 continued... Figure Jenn-ir Built-in Coffee System

49 Removing the Diverter/Transmission ssembly 6. Remove the drive belt from the transmission & motor pulleys (see Figure 5). COMPONENT CCESS Figure 5 7. Unscrew four (4) screws from the motor bracket (see Figure 6 in next column). Remove Diverter Motor from transmission assembly. Figure 6 Diverter/Transmission ssembly Diverter Guide Infuser Holder Infuser Diverter Motor Drive Pulley Figure 7 Jenn-ir Built-in Coffee System 4-17

50 COMPONENT CCESS Removing the Coffee Heater WRNING Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Remove Upper Panel 1. Remove back panel (page 4-10) to access the Coffee Heater (see Figure 1). 2. Remove two (2) screws at the rear of the coffee system as shown in Figure 1. Figure 2 Figure 3 Figure 1 4. Remove upper panel (see Figure 4). 3. Remove two (2) screws, one on each side as shown in Figures 2 and 3. Figure Jenn-ir Built-in Coffee System

51 Remove Coffee Heater ssembly Removing the Coffee Heater COMPONENT CCESS 2. Remove bolts from each corner. Take care as nuts are on the underside of the assembly and may fall inside the unit. Figure 1 Refer to Figure 2 when performing the following steps. 1. Disconnect the Power harness, NTC harness, and water hoses from the coffee heater. Figure 2 3. Gently remove Heater ssembly from coffee system. Coffee Heater ssembly NTC Connection Power Connection Water Inlet Hot Water Dispenser Microswitch Jenn-ir Built-in Coffee System 4-19

52 COMPONENT CCESS Removing the Display Board & 2-Way Valve WRNING 4. Remove 14 screws, seven (7) from each side (see Figures 2 and 3). Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Remove Display PCB 1. First, perform preparation procedure on page 4-8, Before Disassembling the Coffee System prior to performing the following steps. 2. Next, perform the procedures to Removing the Fan Panel on page Then, perform the procedures to Removing the Back Panel on page Figure 2 Figure 1 Figure Jenn-ir Built-in Coffee System

53 Removing the Display Board & 2-Way Valve 5. Remove four (4) screws from the bottom of the coffee system (see Figure 4). COMPONENT CCESS 7. Remove two (2) screws from the right side of coffee system (see Figure 6). Figure 4 6. Remove two (2) screws from the left side of coffee system (see Figure 5). Figure 6 8. From the front of the coffee system, remove the three (3) screws located above the service door, underneath the control/display panel. Refer to Figure 7 for screw locations. Figure 5 Figure 7 Jenn-ir Built-in Coffee System 4-21

54 COMPONENT CCESS Removing the Display Board & 2-Way Valve 9. Remove one (1) screw from inside the upper-right compartment (see Figure 8). 11. Disconnect the harnesses and wiring to the front panel. Then, lift up and remove front panel from coffee system. Refer to Figures 10, 11 & 12. Figure Remove one (1) screw from inside the upper-left compartment (see Figure 9). Figure 10 Figure 9 Figure 11 Figure 12 - Front Panel 4-22 Jenn-ir Built-in Coffee System

55 Removing the Display Board & 2-Way Valve 12. Disconnect the harness from the Display PCB. Unscrew two (2) screws to remove the Display PCB from front panel (see Figure 13). COMPONENT CCESS 2. Remove the metal guide as illustrated in Figure 2. Figure 2 Figure 13 Refer to Figure 3 when performing the following 3 steps. 3. Disconnect the wiring from the solenoid valve. 4. Disconnect the two (2) hoses from the solenoid valve. 5. Unscrew the two (2) screws to remove the solenoid valve. Remove 2-Way Valve 1. Locate and remove the two (2) screws illustrated in Figure 1. Figure 3 Figure 1 Jenn-ir Built-in Coffee System 4-23

56 COMPONENT CCESS Removing the Grinder ssembly WRNING 3. To remove the grinder assembly, remove the three (3) screws shown in Figure 3. Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. With a small screwdriver, remove the cap from the Grinder knob, then remove the screw (see Figure 1). Figure 3 4. Then, disconnect the motor terminals from the control board terminals F2 and F7. J12 J6 J8 J7 J2 Main Board Figure 1 2. Remove the finger guard. Then remove the coffee bean storage area from the grinder by removing the screws illustrated in Figure 2. F7 J13 F8 F9 J4 J5 F7 N F5 J1 Grinder Motor L L L L F4 F3 F2 F2 F1 Figure 2 Figure 4 - Grinder Motor Connections on Main Board 4-24 Jenn-ir Built-in Coffee System

57 Grinder Setup COMPONENT CCESS WRNING 4 Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. 1. Turn the white shaft clockwise till it stops (see Figure 1). 2. Remove the upper part of the grinder by pulling it upwards (see Figure 1). Figure 3 5. Now the grind setting can be changed. To increase the coarseness of the grind (thicker), turn the gear counter clockwise* (see Figure 4) Figure 4 6. To decrease the coarseness of the grind (finer), turn the gear clockwise*. 7. Insert the white shaft, making sure its larger notch is aligned with the one on the grinder (see Figure 5). Figure 1 3. Verify the position of the white gasket (must be positioned as the one shown in Figure 2). 7 3 Figure 5 7 Continued... Figure 2 4. Turn the white shaft counterclockwise till it stops; then, pull up on shaft to remove it (see Figure 3). (*) Before changing the setting, check and mark the initial position of the metal ball you see through the holes on the white ring. Change the setting carefully by turning the white ring a maximum of one or two steps (one or two holes) either way as required. Jenn-ir Built-in Coffee System 4-25

58 COMPONENT CCESS 8. Turn the shaft clockwise till it stops to insert the upper gear. Then, enter the mill by turning back counterclockwise until it stops (see Figure 6) Insert the locking ring in the right position (see Figure 7). 9 Figure 6 Figure 7 Notes 4-26 Jenn-ir Built-in Coffee System

59 DIGNOSTICS & TROUBLESHOOTING Section 5: Diagnostics & Troubleshooting This section provides diagnostic, fault codes, and troubleshooting information for the Jenn-ir Built-in Coffee System. Safety First Control Panel Load Test Mode Display Test Mode Customer Instruct / Technical Faults Wiring Diagram Ladder Diagram Main Board LED/Fan PCB Plumbing Diagram Measuring Coffee Temperature Component Testing Chart Strip Circuits Jenn-ir Built-in Coffee System 5-1

60 DIGNOSTICS & TROUBLESHOOTING For Service Technician Use Only DNGER WRNING Electrical Shock Hazard Only authorized technicians should perform diagnostic voltage measurements. fter performing voltage measurements, disconnect power before servicing. Failure to follow these instructions can result in death or electrical shock. Electrical Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. Voltage Measurement Safety Information When performing live voltage measurements, you must do the following: Verify the controls are in the off position so that the appliance does not start when energized. llow enough space to perform the voltage measurements without obstructions. Keep other people a safe distance away from the appliance to prevent potential injury. lways use the proper testing equipment. fter voltage measurements, always disconnect power before servicing. IMPORTNT: Electrostatic Discharge (ESD) Sensitive Electronics ESD problems are present everywhere. Most people begin to feel an ESD discharge at approximately 3000V. It takes as little as 10V to destroy, damage, or weaken the main control assembly. The new main control assembly may appear to work well after repair is finished, but a malfunction may occur at a later date due to ESD stress. Use an anti-static wrist strap. Connect wrist strap to green ground connection point or unpainted metal in the appliance -OR- Touch your finger repeatedly to a green ground connection point or unpainted metal in the appliance. Before removing the part from its package, touch the anti-static bag to a green ground connection point or unpainted metal in the appliance. void touching electronic parts or terminal contacts; handle electronic control assembly by edges only. When repackaging main control assembly in anti-static bag, observe above instructions. IMPORTNT SFETY NOTICE For Technicians only This service data sheet is intended for use by persons having electrical, electronic, and mechanical experience and knowledge at a level generally considered acceptable in the appliance repair trade. ny attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible, nor assume any liability for injury or damage of any kind arising from the use of this data sheet. 5-2 Jenn-ir Built-in Coffee System

61 Control Panel For Service Technician Use Only DIGNOSTICS & TROUBLESHOOTING B C D E F G H I. 1 Coffee B. 2 Coffee C. Menu K D. Strength E. Display F. Down arrow key G. Up arrow key H. Hot water I. Cappuccino J J. OK K. Size Figure 1 To Enter Load Test Mode: 1. With the coffee system in standby (plugged in with the main switch on but the machine off), open the service door. 2. Press 1 COFFEE, STRENGTH and OK until the display shows the message SELECT TEST (hold for 6 seconds). 3. Close the service door, and press CPPUCCINO. The display will show the message LOD TEST MODE. This mode manually checks the devices listed. To activate the relays manually in the test mode, press the keys as shown in the following chart. Press the keys only once. NOTE: The Load Test Mode display is in English only Key Pressed Display message Device 1 Coffee EV1 3 Way Valve 2 Coffee EV2 ON + FN 2 Way Valve + Fan Menu HETER ON Coffee Heater Strength VPORIZER ON Steam Heater Size PUMP ON Pump Up rrow MOTOR UP + LIGHT Diverter Motor + Light Down rrow MOTOR DOWN Diverter Motor OK GRINDER ON Grinder Cappuccino EV1 ON EV2 ON 3 Way Valve 2 Way Valve To Exit or Reset the Load Test Mode Procedure: To exit the procedure, press the power button on the side of the coffee system to turn it off and back on again. To Reset the Upper Position of the Infuser: With the machine in standby (plugged in with the main switch on, but machine off), open the service door and press 1 COFFEE, STRENGTH and OK until the display shows the message SELECT TEST (hold for 6 seconds). Close the door and press OK the coffee system will turn OFF. Switch the coffee system ON and wait for the rinsing to complete, then turn OFF. NOTE: When the coffee system is reset, the language must be set again. To Enter Display Test Mode: (Test the User Interface) Before proceeding with any corrective action, perform the following steps to enter the Display Test Mode. This mode checks the User Interface. 1. With the coffee system in standby (plugged in with the main switch on, but the machine off), open the service door. 2. Press 1 COFFEE, STRENGTH, and OK until the display shows the message SELECT TEST (hold for 6 seconds). 3. Close the service door and press 1 COFFEE. fter a few seconds, the display will show the message: DISPLY TEST MODE. When the relay is active, the appropriate button is shown. 4. Press each key as shown in the following chart, and the display will show the corresponding/indicated message. If any of the messages fail to appear, replace the User Interface. Key Pressed Message 1 Coffee BUTTON 1 2 Coffee BUTTON 2 Menu BUTTON 3 Strength BUTTON 4 Size BUTTON 5 Up rrow BUTTON 6 Down rrow BUTTON 7 OK BUTTON 8 Hot Water BUTTON 9 Cappuccino BUTTON 10 On/Standby BUTTON 0 To Exit or Reset Display Test Mode: The machine will automatically exit the procedure after 10 seconds. This test resets the language and will restart from the pump priming. To reset the board: With the machine in standby, open the service door and press 1 COFFEE, STRENGTH and OK until the display SELECT TEST is shown. Close the door and press OK. NOTE: When the coffee system is reset, the language must be set again. Jenn-ir Built-in Coffee System 5-3

62 DIGNOSTICS & TROUBLESHOOTING Customer Instruct and Technical Faults For Service Technician Use Only DISPLY/ PROBLEM COLD COFFEE WHEN POSSIBLE CUSE SUGGESTED CORRECTED CTION PROCEDURE Since the beginning of operation or sometime later. Cups have not been warmed Temperature is set too low Infuser is cold Scale clogged the coffee heater Warm the cups by rinsing them with hot water. Set temperature using the menu settings (see Use & Care Guide). Before making coffee, use the menu to run a rinse function (see Use & Care Guide). Check the coffee temperature after the third coffee brewed. It has to be F (78 C). If it is lower, descale the coffee system (see Use & Care Guide). BD COFFEE STRENGTH OR COFFEE IS NOT CREMY Since the beginning of operation or sometime later. Coffee is ground too fine Check the grinder setting. Rotate the knob one click clockwise, while the grinder is running. Make 2-3 coffees and check them. If the powder is still too fine, continue to rotate the knob clockwise, checking the grind after each click. Coffee is ground too coarse Check the grinder setting. Rotate the knob one click counterclockwise, while the grinder is running. Make 2-3 coffees and check them. If the powder is still too coarse, continue to rotate the knob counterclockwise, checking the grind after each click. Grinder is worn out Unplug coffee system or disconnect power. Replace the grinder. Did you change the coffee brand? Blend of coffee is unsuitable Use a blend of coffee specifically for espresso coffee machines. GENERL LRM When machine was turned on. NTC, Coffee NTC, Steamer Unplug coffee system or disconnect power. Check connection between NTC and main board; check ohm value. If it is 0 (short circuit) or infinite (open circuit), repair or replace if necessary. Displayed after a quick motor run. Upper or lower diverter switch Hall sensor board Unplug coffee system or disconnect power. Check upper and lower diverter switch. Replace if needed. Unplug coffee system or disconnect power. Check connection between the main board and the Hall Sensor board. Replace if needed. Main board Unplug coffee system or disconnect power. Replace main board if needed. fter 6 minutes of running, the coffee system is still in heating mode. Open thermal cutoff Heating element Unplug coffee system or disconnect power. Check connections between TCO and main board; check ohm value. If it is infinite (open circuit), replace TCO. Unplug coffee system or disconnect power. Replace heating element. Main board Unplug coffee system or disconnect power. Check all connections to main board. Replace main board, if needed. There was a strange noise when the infuser started moving Upper and lower diverter switch do not open or close. Unplug coffee system or disconnect power. Check upper and lower diverter switch, and replace if needed. FILL TNK! Message is displayed even though there is water in the tank. Float Reed Sensor Check that the float is present in the tank; the float has to be free to move inside the water tank. Check that the reed is correctly connected. Replace if needed. 5-4 Jenn-ir Built-in Coffee System

63 For Service Technician Use Only Customer Instruct and Technical Faults (continued) DISPLY/ PROBLEM GROUND TOO FINE, DJUST GRINDER FILL BENS CONTINER! DIGNOSTICS & TROUBLESHOOTING WHEN POSSIBLE CUSE SUGGESTED CORRECTED CTION PROCEDURE During operation Message is displayed even if there are beans in container. During grinding there was a strange noise. Grinder motor does not run. Water is running off too slowly djust grinder by rotating the knob one click clockwise while the grinder is running. Water tank was removed Check that the tank is seated in position. Replace water tank. Presence of air in water circuit Click Ok in response to the alarm several times to reset or restart the coffee maker until air is removed. If the air is not removed, disconnect the pump line to purge air from the water line. Unplug coffee system or disconnect power. Check connection and, if necessary, replace the Flowmeter. Check the filter placed under the water tank and, if required, clear or replace the filter. Check heater, taking off the water tube and running the pump from Load Test Mode. Clutch obstruction because of stones or other objects between the mills. Faulty motor Unplug coffee system or disconnect power. Dissemble the upper part of the grinder and remove the stone or excess coffee powder. Check the grinder motor (in Load Test Mode). If the motor is idling, check the drive belt. If the drive belt is broken, replace the complete grinder. Unplug coffee system or disconnect power. Replace the complete grinder. DESCLE! Water is too hard The Flowmeter measures the volume of water used. When the volume is over the set limit for the selected water hardness, the coffee system shows the Descale! message. The water hardness can be set through the menu. The 4 settings are: Water hardness 1 = 66 gallons (250 liters) Water hardness 2 = 34 gallons (130 liters) Water hardness 3 = 21 gallons (80 liters) Water hardness 4 = 10.6 gallons (40 liters) THE INFUSER WILL NOT MOVE Since the beginning of operation or sometime later. Diverter motor filter Defective/broken service door microswitch tab Service door microswitch Foreign objects on the bottom or along the guide of the diverter/transmission assembly Diverter motor fault Main board Unplug coffee system or disconnect power. Check the diverter motor filter board and replace if required. Unplug coffee system or disconnect power. Check if the service door microswitch tab is broken and replace the service door if required. Unplug coffee system or disconnect power. Check the service door microswitch and replace if required. Unplug coffee system or disconnect power. Remove the foreign objects and recheck diverter/transmission assembly operation. Unplug coffee system or disconnect power. Check connections, resistance across motor, and power to the motor. Replace the diverter motor if required. Check connections and if necessary, replace Main board. Jenn-ir Built-in Coffee System 5-5

64 DIGNOSTICS & TROUBLESHOOTING Wiring Diagram Steamer Support Motor Handling Bracket BK G/Y (GND) G/Y (GND) Legend M1 - Diverter Switch, Upper M2 - Diverter Switch, Lower M3 - Coffee Grounds Container Switch M4 - Service Door Switch M5 - Carafe Presence Switch M6 - Hot Water Dispenser Switch M7 - Water Tank Switch M8 - Standby Switch G/Y (GND) Chassis Reinforcing Bracket R External Terminal Block Knurled and/or W G/Y (GND) BK R G/Y (GND) Heat Exchanger Support BK BK N N L L BK TCO For Service Technician Use Only Coffee Heater TCO W BK G/Y (GND) 0 1 Switch W Hall Sensor (Encoder) NTC Temperature Coffee NTC Temperature Steamer G/Y (GND) G/Y (GND) BK BR J12 F8 F9 N F5 F4 J6 J8 F7 J5 L L L L F3 F2 F1 J7 J2 J13 Flowmeter J1 J W BR R BR Water Level Sensor (Reed) BK R W M8 BK PCB Display W W W W W BK Pump Pump Motor Protector R P BR W EV1 M2 M7 Route 3 M M5 BK Motor Filter M6 M1 BK Grinder M BK W G/Y (GND) G/Y (GND) EV2 Route 2 M4 Upper Reinforcement Lower Control Cover Upper Control Cover M3 BR BK Machine Bracket BK W Steam Heater R BK BR BK BK BK Fuse BK TCO BK Motor Cooling Fan BK F1 F2 J6 J1 5-6 Jenn-ir Built-in Coffee System Figure 2 PCB LED+Fan

65 Ladder Diagram For Service Technician Use Only DIGNOSTICS & TROUBLESHOOTING N Hall Sensor (Encoder) Flowmeter NTC Temperature Coffee J6 J8 J7 J2 M7 M8 Water Level Sensor (Reed) J12 NTC Temperature Steamer J13 PCB Display M6 F9 M5 TCO J4 F8 On/Off SwitchH Coffee Heater J5 M2 M1 TCO F7 F7 F5 N J1 Pump Steam Heater M4 M P Grinder M L L L L L Filter Group Infusion Motor 3-Way Out EV 1 EV 2 2-Way Steam PTC TCO Fuse M3 PCB LED + Fan F1 F2 J6 J1 Motor Cooling Fan LEGEND : M1 - Switch, Diverter Switch, Upper M2 - Switch, Diverter Switch, Lower M3 - Coffee Grounds Container Switch M4 - Service Door Switch M5 - Carafe Presence Switch M6 - Hot Water Dispenser Switch M7 - Water Tank Switch M8 - Standby Switch Figure 3 Jenn-ir Built-in Coffee System 5-7

66 DIGNOSTICS & TROUBLESHOOTING Main Board J6-NTC, Coffee Heater J12-NTC, Steam Heater J12 For Service Technician Use Only J6 J8 J8-Hall Sensor J7 J13 J7-Flow Meter J2 J2-Water Level/ Tank Presence J13-Display PCB CONNECTOR PIN-OUTS CONNECTOR J1 (Valves, M4 Switch, Pump, Motor) J VC, EV2 (2-Way Valve) J VC, EV1 (3-Way Valve) J1-3 GND, Diverter Motor J VC, Pump J VDC, Diverter Motor J VC, Switch M4, Service Dr F9-Coffee Heater F8-Steam Heater F8 F9 J4 J5 F7 J4-Switches J5-Switches F7-Grinder CONNECTOR J2 (Water Level/Tank Presence) J2-1 Water Level/Tank Presence Input J2-2 GND CONNECTOR J4 (Switches, M1, M5, M6) J4-1 Switch M1, Diverter Upper Pos. J4-2 Not Used J4-3 Switch M1, M5, M6 VDC J4-4 Switch M5, Carafe Presence J4-5 Switch M6, Hot Water Disp. CONNECTOR J5 (Switches, M2, M3, M4) J5-1 Switch M2, Diverter Lower Pos. J5-2 Switch M2, VDC J5-3 Switch M3, Coffee Gr. Container J5-4 Switch M4, Service Door CONNECTOR J6 (NTC, Coffee Heater) F5-C In (Neutral) N F5 J1 J6-1 VDC J6-2 NTC Input F4-C In (L1) L L L L F4 F3 F2 F1 F1-Pump L1 F3-Coffee Grounds F2-Grinder L1 Container Switch L1 Figure 4 - Main Board J1-EV1, EV2, Switch, Pump, Motor CONNECTOR J7 (Flow Meter) J7-1 Signal (Max 5 VDC) J7-2 GND J VDC CONNECTOR J8 (Hall Sensor) J VDC J8-2 Signal (Max 5 VDC) J8-3 GND 5-8 Jenn-ir Built-in Coffee System

67 Main Board CONNECTOR PIN-OUTS CONNECTOR J12 (NTC, Steam Heater) J12-1 VDC J12-2 NTC Input CONNECTOR J13 (Display PCB) J VDC J13-2 TX BUS (Max 5 VDC) J13-3 TX BUS (Max 5 VDC) J13-4 GND J VDC J13-6 Data Out (Max 5 VDC) J13-7 Data In (Max 5 VDC) J13-8 Clock (Max 5 VDC) For Service Technician Use Only TERMINL PINS TERMINL F1 (Pump, L1) TERMINL F2 (Grinder, L1) DIGNOSTICS & TROUBLESHOOTING TERMINL F3 (Coffee Grounds Container Switch, L1) TERMINL F4 (C In, L1) TERMINL F5 (C In, Neutral) TERMINL F7 (Grinder, Switch) TERMINL F8 (Steam Heater) TERMINL F9 (Coffee Heater) LED-FN PCB F1-C In (L1) F2-C In (Neutral) F1 F2 J6-Display J6 CONNECTOR PIN-OUTS CONNECTOR J1 (FN) J VDC J1-2 GND TERMINL F1 C In, L1 J1 TERMINL F2 C In, Neutral LEDs J1-Fan Figure 5 - LED-Fan PCB Jenn-ir Built-in Coffee System 5-9

68 DIGNOSTICS & TROUBLESHOOTING Plumbing Diagram For Service Technician Use Only T Connector Coffee Heater 1200 W Legend Cold Water Flow Hot Water Flow Pump Infusion Unit EV1 3-Way Valve Flowmeter Water Filter Hot Water Dispenser EV2 2-Way Valve Water Tank Drip Tray Steam Heater 1000 W Figure 6 - Plumbing Diagram 5-10 Jenn-ir Built-in Coffee System

69 Measuring Coffee Temperature Procedure: 1. Switch the coffee system ON. 2. Start a rinse/warming cycle. 3. Make coffee. 4. While the machine is delivering the coffee, place the temperature probe under the coffee flow at approximately 10 mm from the exit of the spout. 5. The temperature should read: 172 F ± 6.5 F (78 C ± 3 C). For Service Technician Use Only DIGNOSTICS & TROUBLESHOOTING 10 mm 172 NOTE: The temperature should read: 172 F ± 6.5 F (78 C ± 3 C) Figure 7 - Coffee Temperature Jenn-ir Built-in Coffee System 5-11

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