Commercial Product Catalog

Transcription

1 1 CocoaTown offers the ingredients, tools, and know how to live your chocolate making dream! Commercial Product Catalog 108 Oak St. Suite B. Roswell, GA Tel: (770) Founded in 2006

2 2 ECGC-65 E GRINDEUR for CHOCOLATE GRINDING The ECGC-65E will improve upon the high standard of grinding you ve come to expect from the ECGC-65A to help you produce a world-class product. By improving the standard features on our new Grindeur, we will also be able to provide our upgraded unit at a savings of approximately $400. CocoaTown ECGC-65E is a grinder optimally designed to grind between 30lbs and 65lbs of cocoa nibs per batch. The grinding is caused by two granite roller stones revolving over a flat rotating granite disc. The grinding principle is same as the authentic European vintage chocolate grinding Melanguers. ECGC-65E Grindeur chocolate grinder is constructed with high quality materials such as stainless steel and Acetal for easy care and maintenance. Food contact materials are fabricated with 304 grade stainless steel or food grade Delrin Acetal. The machine can be easily tilted to drain the product from the grinding vessel and to clean the drum after use. The design of this unit is based on input from users around the world and is continuously improved based on the same input. Optional accessories for ECGC-65E: California Package: Special SS wipers are made and are welded so there are no screws or bolts in the food contact area. Food splash zone is modified for cleaning. The stainless steel drum is modified with 1/4 curve at the bottom corner for clean-ability. There are additional modifications done based on the health inspection report we received from one of our customers. The SS wipers are welded to the wiper arm so there are no nuts and bolts in the food processing area.the California package costs $500 (excluding the cost of the SS wipers SS wipers cost $90 each). Warranty: The unit carries a limited one year warranty against any manufacturing defect, from the date the unit is shipped. Normal wear and tear parts are not covered under manufacturing warranty. Cost: $8200

3 3 Disclaimer: The actual unit the customer gets may look slightly different than the one on the picture as we continuously improve the design based on customer feedback. Specifications: Motor 2 HP, 220 V, three phase Warranty limited one year warranty Size 30 x 30 x 55 tall Weight ~ 550 Lbs Weight with control panel - ~600 lbs Price: ECGC-65E Grindeur with 220 V, 2 HP 3 phase motor - $8200 Control Panel with emergency shut off pendant- $1500 Items needed if control panel is not ordered: Three phase Motor starter - $150 Emergency shut off pendant in stainless steel box- $300 Frequency/speed controller $500 Outlet box with switch - $150 Extended Warranty: Extended warranty for one additional year (starts on the day the regular warranty expires) is available for $875. Extended warranty must be paid for at the time of the unit purchase. Improvements made for chocolate grinding: 1. Motor mounting plate easy to adjust the belt tension 2. Upgraded gear box longer life 3. High quality motor continuous operation 4. Matte finish Esthetically pleasing 5. High quality stainless steel components Hygiene 6. No sharp corners or hidden crevices - easy to clean 7. Shorter machine height easy to load the contents into the drum 8. Single piece, solid roller holder easy to clean and maintain 9. Tension spring on lock arm - isolated from food contact area 10. Wider drum better grinding and conching 11. Stainless Steel Wipers 12. Stainless Steel Lid 13. US Bought Motor with U/L Listed Parts 14. Tension Gauge

4 4 Control Panel for ECGC Grindeurs The CocoaT Control Panel is specially designed to precisely monitor and effectively control the chocolate grinding/conching process of ECGC-65 Grindeurs. The control panel is built with high quality components in a custom built stainless steel cabinet. It eliminates the need for several individual control/monitoring panels to save time and money during installation. Components & Functions: 1. Frequency Controller - Change the drum rotation speed (RPM) for different stages of grinding / conching. In addition, one can choose a frequency controller with the single phase input and three phase output (CPSPSS) or three phase input and three phase output (CPTPSS) 2. Ampere meter indicates current flow- higher current flow means roller stones are not rotating freely 3. Current limiting breaker shuts off the motor, if it draws too much current 4. Timer helps to track oil change schedule 5. Isolated ON/OFF switches and speed control knob This control panel is equipped with independent ampere/current meter to monitor the current used by the motor. If the viscosity of the cocoa liquor changes for any reason, the motor starts to draw more current. Monitoring the current usage helps prevent motor failure. Timer helps to monitor the process time and to schedule routine maintenance. It is user resettable. It does not control the processing unit. The detachable emergency switch can be separated from the control panel and mounted at a suitable place based on the installation configuration at the customer site. Cost: $1500

5 5 InnoWinno Commercial Winnower InnoWinno Winnower is a high efficiency, high throughput compact system that separates husk from the cracked cocoa beans to yield clean nibs. Simply add the cocoa beans to the built in CocoaT power Cracker hopper, the cracked beans are passed through the winnower column and cocoa nibs fall into collection box while husk is collected in a separate container. High yield of nibs with minimum husk ensures high quality nibs, the precursor for the best chocolate. There is negligible amount of nibs in the husk and vice versa with a single pass. Most of the winnowers in the market are huge machines but still the cracked beans have to be sent through multiple times to get acceptable results. Cracking the roasted beans properly is critical to efficient winnowing and most of the crackers in the market are not optimized for efficient winnowing. Craft chocolate makers felt that significant amount of fine tuning is required for each batch of beans to get decent separation. They were losing lot of nib powder with husk and getting lot of husk with the nibs in single pass. So we came up with a solution with patented cracker and winnower system that is designed for cacao beans to give best results. Complete system includes CocoaT power Cracker, controller for power Cracker, blower system, collection boxes and control panel for winnower. CocoaT power Crackers are very compact and have a foot print of less than 1.5 sq. foot. The special patented rollers in the crackers pull the shell loose from the nibs. The beans are also cracked into bigger and more uniform pieces. Bigger and less variant size nibs means easier winnowing and higher yield of nibs. Better quality, cleaner nibs generate higher profit to chocolate makers. The CocoaT power cracker can crack more than 60 lbs of cocoa beans in an hour. This compact, stylish unit comes with DCmotor, chain drive, metal gears, Stainless steel rollers, and stainless steel hopper. Patented stainless steel rollers are easy to disassemble and reassemble. They are easy to clean and handle. They also last longer. With this design you do not need to adjust gap to handle different bean sizes. Optional high capacity hopper extension is available to load larger amount of beans. The metal gears are outside the food contact area for hygiene and cleanability.

6 6 The metal drive is covered with stainless steel cover to avoid pinch-points. The 1/8 HP, DC motor is quieter in operation. The speed controller helps in regulating the cracker speed. The winnower contains patented multi-stage separation system to handle challenging situations such as cracked cocoa beans.. Husk is collected in the closed container. The nibs are collected in the collection tray placed under the winnower column. The entire system can be adapted to fit your current craft bean-to-bar chocolate process infrastructure. Priced attractively at $13500 for winnower and cracker combination. Specifications: Weight - ~100 lbs Footprint 5 x 4 Material High quality Stainless steel and Delrin in all food contact areas Metal Gears Patented design for cracker and winnower units Price - $13500 F.O.B. Atlanta

7 7 COCOAT COMMERCIAL ROASTER CocoaT commercial roaster is a heavy duty Stainless steel roaster. The unit comes with roasting drum that can roast up to 20 lbs of cocoa beans in a single batch. The temperature and timer control lets the user customize it depending on the cocoa beans used. The roaster drum comes with latch to lock and unlock the door. Simply release the latch and the drum door drops. Add the beans into the drum. Once the beans are added, latch the door back for roasting. After the roasting is done, place the collection tray inside the roaster, release the latch and let the drum rotate and no heat setting. The contents are emptied into the collection tray. This tray helps to remove the roasted beans faster for cooling. The unit also comes with bean sampler to remove the beans for tasting without interrupting the roasting process. The actual unit may be different than the one on the picture as we constantly improve the machine based on our customers feedback. Cost: $5320 Accessories: Cooling Tray: Cooling tray is ideal to stop the roasting process once the beans are removed from the roaster. Use the cooling tray to collect the beans from the roaster. Place it on the cooler base and the beans are cooled in less than 5 minutes. This helps in arresting the roasting precisely and prevents the beans getting cooked after removing from the oven. All the food contact components are made of stainless steel. The unit is very compact for use and storage. Cost: Commercial Cooling Tray $650 Features: Electronic temperature controller Digital Timer Buzzer to alert the preset time is up High quality Stainless steel easy to clean easy to operate safe to use Transparent door for monitoring built-in tungsten lamp to ensure even heating energy efficient Temperature range from 50C to 300C (122 F 572F)

8 8 Specifications: Capacity: 20 lbs of cocoa beans Weight: 150 lbs Size: 30 x 20 x 25 tall Voltage: 220V Price : $5320 Technical Specifications for the motor: Voltage - 220V phase - 1 ph Cycle - 60 HZ Power W Amps A

9 9 CocoaT Power Cracker CocoaT Crackers are available in two versions Manual Cracker and Power Cracker. All the models are very compact and have a foot print of less than 1.5 sq. foot. The special feature of the crackers is that the cocoa beans are cracked into bigger pieces. This will result in easier winnowing, yielding better quality, cleaner nibs, higher yield of nibs (fewer nibs in the husk and less husk with the nibs) and higher profit than cracking the cocoa beans in the regular crackers available in the market. All the models come with metal gears, stainless steel rollers and stainless steel hopper. CocoaT power Cracker motorized cracker can be ordered in 110V or 220V version. It can crack more than 60 lbs of cocoa beans in an hour. This compact, stylish unit comes with DC motor, chain drive, metal gears, Stainless steel rollers, stainless steel support box for collection box, etc. All the parts that come in contact with food are made of high quality Stainless steel. The three rollers are easy to disassemble and reassemble. They are easy to clean and handle. They also last longer. The metal gears are outside the food contact area for hygiene and cleanability. The metal drive is covered with stainless steel cover to avoid pinch-points. The 1/8 HP, DC motor is quieter in operation. The speed controller helps in regulating the cracker speed. CocoaT power Cracker costs $ S&H. CocoaT Manual Cracker costs $550 + S&H. Other uses: Break nuts into pieces Features: Stainless steel rollers Hygienic & long lasting Footprint of 12 x 12 - Compact High quality stainless steel Elegant, Hygienic, Easy to clean Hopper self feeding more efficient operation Metal Gears Long lasting, less maintenance Gears outside food contact area Hygiene and easy to handle DC motor quiet in operation Speed controller adjustable for different speeds of cracking

10 10 Specifications: Capacity cracks >60 lbs of beans/ hour Motor 1/8 HP, DC motor Warranty 1 year limited warranty for any manufacturing defect Overall Size 12 x 12 x 32 tall Weight ~ 40 Lbs Price - $1750 Spare parts Available (Power Cracker): Stainless steel rollers - $200 each Stainless steel hopper - $350 Stainless steel collection box - $50 (fits inside the SS support box) Stainless steel support box - $200 DC motor - $300 Speed controller - $500 Metal gears - $35 each Chain drive - $50

11 11 About CocoaTown We have been designing, distributing, and manufacturing bean to bar chocolate equipment since CocoaTown helps chocolate makers prepare gourmet chocolate, nut butter, and much more. We have made it our mission to help chocolatiers all over the world produce the best quality product.