Soni Engineering Works

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1 Soni Engineering Works PERFECT SOLUTION & ONE STOP PROCUREMENT FOR ALL TYPE OF BISCUIT & BAKERY PLANT & ITS SPARE PARTS where Business Means Quality

Manufacturer & Exporters of All Type OF Biscuits& Bakery Plant & it s Mechanical spare parts Established in 1986, we are one of the leading manufacturers of wide range of Biscuits, Crackers & Cookies

2 Manufacturer & Exporters of All Type OF Biscuits& Bakery Plant & it s Mechanical spare parts Established in 1986, we are one of the leading manufacturers of wide range of Biscuits, Crackers & Cookies manufacturing equipment s. We are also the oldest and the largest turnkey service provider in the industry and export our equipment to several countries. We undertake turnkey projects from conceptual /planning stage till execution involving project planning & engineering, recruitment & training of skilled staff, operational consultancy. Our equipment s and solutions are backed by our decades of experience of the field and our dedicated team of professionals resulting in products which are high in features and technology and are yet simple & trouble free to operate and maintain still continue to dominate the market with our products. Specialized in the fully automatic high quality Biscuit Production Line. We provide One-stop solution and service from biscuit production to biscuit packing, cookies production made easy. production, as well as the most suitable design proposals and qualified machines. Manufacturers & Exporters of Below Products : All Type of Automatic Biscuit Production Lines of any sizes & capacity. All Type Bakery Production Lines BREAD \ Toast \ Cookies. All Type of Chocolate \ candy \ Toffee \ Manufacturing plant. All Type of packing Machines used for Biscuit, candy &, Toast. All Type Metallic conveyor Belt for Baking Oven & for food Beverages plant. All Type of Industrial Electronics & customized panel Boards used in Biscuit & Bakery Industry. All Type of Hand Tools & Equipment s. All Type of Mechanical spare parts for Biscuit & Bakery plant & food grade plant. Our Group of company Soni Engineering works - Manufacturer Exporter - S.R Tradeplace Mumbai - Merchant Exporter - Proposal Designing : A most appropriate solution will be supplied according to the requirements of plant requirements, production capacity, automation and cost-efficiency from our customers. Selecting & Purchasing : According to the requirements of automation and quality, equipments with best performance (domestically) and highest performance-price ratio will be supplied for customers to make a choice. Erection & Commissioning : Processional technician, quick response and optimum service attitude can help to finish the installation in a short time. After-sales service : Professional engineer provide the best service, Maintain of the equipment and The production of biscuit. Technical Support : Provide the technical support according to the customer's requirement. We focus on below Features for every Product & Machinery Low maintenance Trouble free performance Durable Low fuel consumption

Products Pre Baking Dough Mixer Flour Shifter Rotary Moulder Cream Mixer Horizontal Laminatore Laminator with Gauge Roll Rotary Cutting Machine Sugar Grinder Planetory Mixer Milk Spray Nozzle Salt /

Machine Packing Table Oil Spraying Machine Biscuit Grinder Spare Parts Biscuit Plant Machinery Spares Horizontal Dough Mixer Dough Mixer Our dough mixer is used for mixing variety of ingredients such

3 Products Pre Baking Dough Mixer Flour Shifter Rotary Moulder Cream Mixer Horizontal Laminatore Laminator with Gauge Roll Rotary Cutting Machine Sugar Grinder Planetory Mixer Milk Spray Nozzle Salt / Sugar Sprinkler Oil Spraying Machine Biscuit Molder & cutting Die I Baking Indirect Oil / Gas Baking Oven Metallic Conveyor Post Baking Cream Sandwiching Machine 2 Tire Cooling Conveyor Stacking Machine Packing Table Oil Spraying Machine Biscuit Grinder Spare Parts Biscuit Plant Machinery Spares Horizontal Dough Mixer Dough Mixer Our dough mixer is used for mixing variety of ingredients such as flour, sugar, fat, water and other chemicals for making hard, soft or fermented dough to prepare delicious biscuits. Design A base plate over which two side frames are fitted for taking the load of mixing chamber of bread dough mixer which is fitted on side frames In the mixing chamber of bread dough mixer two Z/sigma type-mixing blades are fitted which rotate at different speeds in opposite direction to mix various types of soft/hard dough for achieving required glutton of dough An electrically operated tilting device is also fitted to tilt mixing chamber to unload mixed dough The machine is covered from all sides to avoid dust and accidents capacity is 100 Kg. flour, 200 Kg. flour, 300 Kg. flour per batch Contact parts : In standard model all contact parts are made in mild sheet/ cast iron but the top lid in S.S.-304 However, all contact parts can be supplied in S.S.-304 Leakage protection : The mixing bowl is protected by double oil seals with gland rope in all four shafts of blades to avoid leakage of liquids from the mixing chamber Power load 10 HP & 1 HP, 20 HP & 2 HP, 30 HP & 3 HP Rotary Molder We offer flexible heavy duty & fully automatic molder machine is used for soft dough and soft variety of biscuits. The molded dough is fed into the hopper and a forcing roller forces the dough into the cavities of the molding roller made out of gun metal, uniformly engraved and coated with food grade Teflon. To ensure uniform filling, excess dough is cleared with a knife that is held by a holder made from steel.

Cutting machine with Laminator Cut Lay Laminator (vertical/horizontal) We offer Cut Lay Laminator [vertical/horizontal], which is mainly used

Based on advanced technology, this laminator helps to create a puffy pastry-like structure, which is vital for the quality level.

international quality standards and is widely used in baking industries.

steam tight tunnel with equally divided zones of the radiators Stainless steel expansion joints are provided between these zones in order to

Chambers The complete chamber of biscuit making oven will be insulated with glaswooll filled from outside to conserve heat and increase

controller on the control panel The complete biscuit making oven will be covered with 10" thick mineral wool insulation from top, bottom and

4 Cutting machine with Laminator Cut Lay Laminator (vertical/horizontal) We offer Cut Lay Laminator [vertical/horizontal], which is mainly used for preparing all kinds of hard biscuit, crackers and cocktail snacks. Based on advanced technology, this laminator helps to create a puffy pastry-like structure, which is vital for the quality level. Baking Oven We provide Baking Oven, which is used to bake, biscuit and bread, Tin Dryer This oven is designed in conformation with international quality standards and is widely used in baking industries. Available in various specifications, our baking oven meets requirements of Clients Construction The biscuit baking oven body consists of steel steam tight tunnel with equally divided zones of the radiators Stainless steel expansion joints are provided between these zones in order to eliminate the expansion of the oven section The inspection doors are provided for inspection of the baking goods during the process Firing Chambers The complete chamber of biscuit making oven will be insulated with glaswooll filled from outside to conserve heat and increase efficiency The fully automatic imported burner shall be fitted to the chamber and the temperature shall be controlled by automatic temperature controller on the control panel The complete biscuit making oven will be covered with 10" thick mineral wool insulation from top, bottom and the sides The bottom portion of the oven at the sides will be covered with CRC sheets for the conveyor protection and to avoid heat loss Turning Table machine used to transfer the biscuit from baking oven to cooling conveyer this also optimised the space of plant. it s available in any sizes and degree depending on plant requirements.

Cooling Conveyor & Stacking Machine : This machine is appreciated for consistent

Biscuits & food products length of cooling conveyor is 1.5 times the oven.

specifically used to spray edible oil on the top and bottom of hot biscuits in an

Oil is sprayed to the biscuits that immediately come out of oven before being transferred

Biscuit Sandwiching Machine We manufacture and export all type cream biscuit sandwiching

5 Cooling Conveyor & Stacking Machine : This machine is appreciated for consistent performance and is widely used in baking Industry its used for cooling purpose of Biscuits & food products length of cooling conveyor is 1.5 times the oven. Cooling Conveyor Stacker Machine Oil Spray (For Salty Biscuits) This machine is specifically used to spray edible oil on the top and bottom of hot biscuits in an appropriate manner. Oil is sprayed to the biscuits that immediately come out of oven before being transferred to cooling conveyor. Biscuit Sandwiching Machine We manufacture and export all type cream biscuit sandwiching machine, which is designed to produce a wide range of biscuit sandwiches in various shapes and sizes. Cream deposit can be uniformly thick or thin... large or small... square or rectangular... as required to match base biscuit size and shape. FLOW WRAP MACHINE FOR BISCUIT PACK

PRINCIPAL OPERATION:Our packing machine is suitable for different sizes of biscuits.

Cross sealing and cutting knife separate the packed biscuits. Heat sealable material like BOPP or laminates is used for wrapping. Output can either be individual packs or chain packs.

6 PRINCIPAL OPERATION:Our packing machine is suitable for different sizes of biscuits. Feeding conveyor transfers the biscuits into wrapping film that has been formed into a tube by means of forming folder. Bottom seal is made by three sets of rollers. Cross sealing and cutting knife separate the packed biscuits. Heat sealable material like BOPP or laminates is used for wrapping. Output can either be individual packs or chain packs. Machine speed upto 250 PPM infinitely variable PRODUCT SIZE (all dimensions in mm) Lenght Width Height L MAX 40 W MAX 25 H MAX 5 L MIN 60 W MIN 60 H MIN 30 Other dimensions may be considered on request combination of max. sizes may be out of the range of specifications VERTICAL FORM FILL SEAL WITH VOLUMETRIC CUP FILLING FFS MACHINE Machine Volumetric cup Filler Sealing CENTER SEAL Pouch Size Pouch width up to 140 mm width roll width 300 mm. Length controlled as per eye mark-no restriction. Range Up to 100 grms With using change parts Out-put Pouches per minute 35 to 45 ppm, It also depend upon the kind, quality and thickness of laminate used. Suitability Any heat sealing films (laminates) or Alum foil based material. HeatersCartridge type ( 4 nos.) 250W x 4 Registration system Photocell control using optical scanning head sensor Paper pulling Roller Draw. Horizontal sealing Mechanical. Vertical sealing Mechanical.

$Multi Head Electronic Weigh Filler OF 4 \ 10 \ 14 Heads.$ Cell based, accurate & Consistent filling by weight.

Height : 100 mm to 450 mm COMPRESSED AIR : 10 Cu Mtr/Hr @ 5Kg/Sq.

$MATERIAL OUTPUT : Laminates / Virgin films OF 2 \ 3 \ 4 LAYERS :$

7 Multi Head Electronic Weigh Filler OF 4 \ 10 \ 14 Heads. MODERN HIGH PRECISION MACHINES: - Microprocessor Controlled Load Cell based, accurate & Consistent filling by weight. Membrane-touch keys for setting parameters for weigh filling and for exact weight. FILL SIZE : 10 gms to 1000 gms POUCH SIZE :Width : 75 mm to 250 Height : 100 mm to 450 mm COMPRESSED AIR : 10 Cu 5Kg/Sq.cm AUXILIARY FEED SYSTEMS Screw Conveyor with Dump PACKAGING MATERIAL OUTPUT : Laminates / Virgin films OF 2 \ 3 \ 4 LAYERS : Max 20 TO 90 Pouches per Minute (Depending on Product and Type of Packaging Material) FLOUR SHIFTER SUGAR AND SALT SPRINKLER Z TYPE MIXER BISCUIT GRINDER

8 HIGH SPEED MIXER METALLIC CONVEYER BELT NYLON BRUSH OF STACKER MOULDING & CUTTING DIE WIRE CUT COOKIES MACHINE METAL INDUSTRIAL BRUSH FOR BELT

PET BOTTLE FILLING MACHINE PET BOTTLE FORMING MACHINES Hard Boil Candy Making Plants Batch Cooker with Stainless steel steam

Cooling Plates - Water Circulated (Size6'x3') Rotary Sugar Kneader Batch Former capacity 45/60 kgs with SS rollers, reverse and

Candy Forming Machine - Three Deck cooling conveyor with blower.

9 PET BOTTLE FILLING MACHINE PET BOTTLE FORMING MACHINES Hard Boil Candy Making Plants Batch Cooker with Stainless steel steam jacket, motorised stirrer, vacuum pump - Capacity -50 / 90kg/ batch. Cooling Plates - Water Circulated (Size6'x3') Rotary Sugar Kneader Batch Former capacity 45/60 kgs with SS rollers, reverse and forward system & motorised lifting with 3/5 stage rope sizer having gun metal sizing rollers. Candy Forming Machine - Three Deck cooling conveyor with blower. Ball Lolipop Die, Super Robust Die, Uniplast with ring, Flap Die12'', Flap Type Die8'', Flat Lollipop Die Automatic Candy Wrapping Machine with vibrator - Double end Twist Wrap Style (300 pcs / minute). Pillow Pack m/c Speed : 600 & 900 pcs/ minute Boiler steam generated (Oil Fired) Boiler Accessories Pump

10 SUGAR ROTARY KNEADER MACHINE COOLING DECK MACHINE AUTOMATIC CANDY WRAPPING MACHINE WITH VIBRATOR DOUBLE END TWIST WRAP STYLE (300 PCS / MINUTE). BATCH COOKER

11 DIES OF BOILED CONFECTIONARY UNIPLAST DIE SUPPER RO-BUST FLAP TYPE FLAT LOLLIPOP DIE FLAP TYPE BALL LOLIPOP DIE

12 Soni Engineering Works Near Kajal Petrol Pump, Arjun Balani Compound, Vithalwadi Station Road, Ulhasnagar, , Mumbai, Maharashtra, India. Contact: soniengineering@yahoo.com soniengineering83@gmail.com info@soniengg.com

Module 6: Overview of bakery machinery: mixers, forming machines and ovens.

Paper No. 09 Paper Title: Bakery and Confectionery Technology Module 6: Overview of bakery machinery: mixers, forming machines and ovens. Introduction Bakery units can be classified as manual, semi-automatic