Dough Expert. Member of the

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1 Dough Expert Dividing Rounding Proofing Moulding Member of the

2 Dough Expert General The Dough Expert has a universal application and industrial design which is suitable for a wide range of dough processes. Products such as sandwich, biscotte, baguette, rye bread, panettone, brioche and pizza breads can be accurately processed in a wide range of weights and capacities. Robustness, reliability and accuracy are the characteristic features of this divider. The high quality wear free mechanism in the heart of the divider is frequency driven through a crankshaft which accurately synchronizes the dividing action. The Dough Expert can be configured with a wide range of pocket executions in a normal frame dimension or even in a Wide Body frame for higher capacities or dough weights. Depending on the product and process, the Dough Expert execution can vary from a Basic version with a conventional electrical control unit to PLC variant, where all movements are monitored and adjustable as a recipe parameter. With the PLC option lots of extras (hopper contents, conveyor belts, anti-stickiness measurements, etc) can be chosen in order to achieve the optimum situation, defining the final quality of your product and process. Main piston & knife Dividing chamber Dough Expert Basic

3 Dough Expert Basic Dough Expert Some key differences Conventional electrical control unit. Digital read out of capacity per hour, number of produced dough pieces and counter for working hours. Weight adjustment (hand wheel). Manual capacity adjustment. Manual conveyor belt lubrication. Integrated switch board with Siemens PLC. Rotating colour touch screen operating panel with up to 105 recipe storage capacity, showing statistics of current batch, maintenance indications and alarms. In short all necessary functionalities for an optimal and user-friendly HMI interface. Motorised weight adjustment via recipe. Automatic capacity adjustment via recipe. Conveyor belt lubrication via recipe. Some examples of available options Synthetic ram & piston. Different conveyor belt materials. LD flour duster (continuously strewing). Synthetic ram & piston. LD flour duster (continuously strewing). Dough pressure compensator. Two sided discharge conveyor. PLC and frequency inverters Allen Bradley. Combination with Crossline unit. Discharge conveyor with own drive. HD flour duster with dough piece detection. Dough Expert Basic Dough Expert

4 Functional extension For processes where a longer dough piece is desired, for instance for the production of baguettes, Benier has designed the Crossline. The Crossline is a patented functional extension of the divider. After dividing, the dough pieces are orientated in a 90 angle to the Crossline belt. This in order to have the gluten structure of the dough piece in the right direction, before pre forming the dough piece. A flour duster is available as an option. This unit unit is provided with an on board PLC. The drive is fully speed variable allowing easy adjustment of the process. The Crossline can be used in combination with a multi pocket divider in 2 discharge directions. It features a rejecting functionality for process line stops. It has a pre shaper ensuring a proper cylindrical dough piece. It can produce up to pieces per hour per unit. Dough Expert Dough Expert in combination with Crossline

5 Technical specifications Dividing process functionality /820WB 1745/1751WB Dough is being pushed into the dividing chamber /1036WB Dividing chamber is fully filled Weight range (gr) Capacity (pc/hr)* Type Pockets Min. Max. Min. Max. Dough Expert (Basic) DE DE DE DE DE DE DE Dough Expert Wide Body - only with PLC DE WB DE WB DE WB DE WB DE WB Slide moves downwards transporting the dough to its ejection position Dough piece is being ejected Capacity is depending on dough weight Discharge possibilities

6 Turn Key Concept The Baking Process: Silo Mixing Dough handling Final Decorating Baking Pan Cooling Freezing Crate Packaging proofing handling handling Pizza Bakeware: Conveyor systems: System control: Benier Nederland B.V. Graaf van Solmsweg BS s-hertogenbosch P.O. Box CD s-hertogenbosch The Netherlands T +31 (0) F +31 (0) E info@benier.nl Modifications reserved Member of the