As pure and genuine as nature itself
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- Jonas Nichols
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1 As pure and genuine as nature itself
2 2
3 A company with tradition Since 1947 the company Hans Klotz GmbH and the daughter company Fruity GmbH have been in the fruit sector in Europe. In 2009, it was decided in addition to fresh produce to enter into fruit processing and in 2010 we built one of the most modern plants in Europe where we produce juices and purées. In 2014, a fully automatic pouch filling engine was built with a capacity of 7500 pouches per hour. This decision was made to guarantee our producers a decrease of the total harvest and to create a vertical production. The head office is in Bolzano, where the purchase and sale, the administration, marketing and logistics are organised. In the fruit processing plant in Val di Non, the production, quality control, the analysis of raw materials and finished products, processing and packaging of juices and purees take place, as well as the storage and loading of the goods. 3
4 In the green Our fruit processing company is situated in the unspoilt natural surroundings of the Val di Non, at 600 m above sea-level, an area known for its natural beauty and high quality fruit production. The superb quality of the fruit is essential to produce our high quality products. Apples and pears from the region Trentino-South Tyrol or peaches, apricots and kiwis from the best producing areas of Italy, for example lake Garda, Emilia Romagna or Piemont: only fresh, mature and untainted fruit, according to Globalgap guidelines are used for our products. They are the basis for our high quality direct juices (NFC-juices: not from concentrate) and fruit pulp products. 4
5 Vertical integrated production From the production of raw materials to processing, storage, packaging and delivery to our customers - everything is arranged directly by our own company. In this way we obtain cost optimization, product safety and a quality product at the highest level. 5
6 Our Producers Some of the raw materials we produce ourselves by our Agricultural farm Helmut Klotz and the remaining raw materials are supplied by affiliated producers. We take the quality of our raw materials very seriously; with our producers we have close and long-standing relationships. For safety and taste we do everything. Idalgo Lorenzini examines his ripe kiwis with satisfaction in Gatteo, Emilia Romagna. Sandro Guiducci proudly shows off the nectarines from his orchard in Cesena. Georg Klotz examine his organically-grown apples in South-Tyrol. 6
7 Our fruit processing company Company Jörg Klotz 4 ha Demeter apples Company Bio Meran Company Bio Südtirol 120 ha Demeter apples 600 ha organic apples organic Company Kiem 50 ha organic apples Company Helmut Klotz 10 ha apples Company Asprofrut Company Brothers Clementi 41 ha Demeter pears 1000 ha apples Company Val Illasi 50 ha apricots Company Opera 6000 ha pears Company Leonardi Salvatore 16 ha strawberries Company Apo Conerpo 2500 ha kiwi Company Gaburro 90 ha kiwi 40 ha peaches and nectarines Company Ceccarelli Giulio 100 ha pears Company Jonica 19 ha organic apricots and 4 ha organic peaches Carpe Naturam 12 ha apricots and 30 ha peaches 7
8 Processing of raw materials The raw materials are delivered in bulk bins to avoid damage. We check the quality at the entrance and take samples. We provide our customers with security through traceability throughout every production stage and process. The goods are then processed into juice or puree as needed and stored in our fully automatically controlled and refrigerated, aseptic storage tank. The quality remains constant throughout the year. Finally we package them into pouches or bag in box. 8
9 Production steps In order to safeguard the product quality, the fruit is only delivered and processed in bulk bins. This process gives the possibility to handle the product keeping intact all its characteristics in the best hygienic conditions and avoiding any juice loss. All fruit handling, from the delivery to the selection, is done on the conveyor belt without using any water. This reduces the amount of water used, prevents microorganism proliferation and microbic contamination of the fruit. At the end of the conveyor belt there is a high pressure machine that washes and cleans all of the fruit. The fruit is then pushed in a mill that processes it into pulp, juice and puree. The unique technologies used give a very dense fruit puree. Thanks to the company s machinery, the product undergoes only one pasteurization process until it is packaged aseptically, in order to guarantee unaltered organoleptic fruit characteristics. The product is preserved in aseptic, refrigerated and automatically controlled tanks, which allow a constant and homogeneous quality preservation of the product. 9
10 Pouch production The various fruit and vegetable purees are pumped into the mixing container and mixed thoroughly to give a homogenous mixture. This mixture is then heated to the desired temperature and pumped to a small buffer tank. Meanwhile, the pouch is welded to the so-called "spout". Our pouches consist of three layers. The energy balance of the pouch is better than glass, as they are much lighter than glass. The heated puree is then dispensed into the pouch and these are sealed airtight, we print the expiration date and traceability number on the back of the pouch. Now the pouches are weighed automatically and sorted out with differences. Now our pouches are heated at 90 C for 10 minutes. Here, the bags are again pasteurized to prevent microbiological contamination. After heating, the pouches are cooled for 20 minutes at about 0 C in cold air to about 30 C and, finally we pack them in different packages. Bag in Box production After the fruit has been crushed, the mash is pressed through a belt press. The juice will immediately be heated, centrifuged and stored at 4 C in sterile tanks. From there, the aseptic bags are then bottled, depending on the needs and wishes of the customer in 3 litre, 5 litre and 10 litre bags. The bags are then placed in cartons and palletised. 10
11 Our fruits and vegetables Conventional organic Demeter harvest apples august-october pears september-october apricots may-july peaches june-september nectarines june-september strawberries april-june berries june-september cherries june-july grapes july-october plums august-september carrots march-july kiwis october-november kiwi apricots peaches berries carrots pears apples spelt oats mango banana Our production % 0 Purchase % 11
12 Guaranteed safety We are utilizing a quality management system that efficiently documents all processes, product flows and quality controls. This allows us to offer the customer certainty in terms of reliability and safety. This is confirmed in writing. Analyses are carried out almost daily with certified laboratories. Analyses are carried out almost daily with certified laboratories. 12
13 Our certifications Our company is certified according to all guidelines for food processing. The entire raw material is Globalgap certified. 13
14 Eco-sustainability Our company was designed and built paying particular attention to all production phases, and with great consideration for the environment. Our desire to develop an eco-sustainable program is the hallmark of our daily actions. Energy savings: An up-to-date computerized control system allows us to constantly monitor temperature, humidity, oxygen and CO2 values, thus preserving the natural freshness of our fruit. Solar panels fully integrated in our roof provide 60-70% of our energy, thus greatly reducing CO2 gas emission. Low environmental impact of the structure and equipment: Use of "glycol" as coolant. Rainwater is collected from the roof, filtered, and then reused in the company processes. Reduction of internal and external noises. All our packaging is 100% recyclable. Our cold store rooms are manufactured using panels free of CFCs and HFCs, chemicals contributing to ozone layer depletion. 14
15 Our products Our different flavours can be mixed and changed to the required taste. Here is an overview of our current product range. All products are without preservatives and no added sugar. The various mixtures are available in organic and in conventional quality. Our fruit and vegetable pouches Pear 100% pear, lemon juices concentrate (gluten free) per r 100 g Energy kj/kcal 233/55 g 0,3 g 0,04 Carbohydrate g 12,4 g 10,2 Protein g 0,5 Salt mg 0,005 Apple ple 100% apple, lemon juice concentrate (gluten free) Energy kj/kcal 220/52 g 0,2 g 0,02 Carbohydrate g 12 g 11 Protein g 0,8 Salt mg 0 Apple and banana 75% apple, 25% banana (gluten free) Energy kj/kcal 279/66 g 0,09 g 0,04 Carbohydrate g 14,8 g 13,3 Protein g 0,56 Salt mg 0,003 15
16 Apple and pear 50% apple, 50% pear (gluten free) Energy kj/kcal 250/59 g 0,17 g 0,03 Carbohydrate g 12,7 g 11,1 Protein g 0,42 Salt mg 0,004 Apple and mango 80% apple, 20% mango (gluten free) Energy kj/kcal 246/58 g 0,13 g 0,03 Carbohydrate g 12,9 g 12,1 Protein g 0,41 Salt mg 0,005 Pear and apricot 85% pear, 15% apricot (gluten free) Energy kj/kcal 252/60 g 0,27 g 0,04 Carbohydrate g 11,8 g 9,8 Protein g 0,95 Salt mg 0,005 Banana, apple, mango and a apricot 46% banana, 33% apple, 14% mango, 7% apricot lemon juice concentrate (gluten free) Energy kj/kcal 309/73 g 0,18 g 0,06 Carbohydrate g 16,1 g 14,4 Protein g 0,81 Salt mg 0,009 16
17 Apple, banana and pear 60% apple, 20% banana, 20% pear (gluten free) Energy kj/kcal 274/65 g 0,13 g 0,04 Carbohydrate g 14,3 g 12,7 Protein g 0,54 Salt mg 0,003 Apple, peach and fruits of the forest 70% apple, 12% peach, 10% strawberries, 5% blueberries, 3% raspberries (gluten free) Energy kj/kcal 219/52 g 0,14 g 0,02 Carbohydrate g 11,1 g 10,2 Protein g 0,52 Salt mg 0,003 Pear, banana and a kiwi 60% pear, 30% banana, 10% kiwi (gluten free) Energy kj/kcal 286/68 g 0,29 g 0,05 Carbohydrate g 14,4 g 12,2 Protein g 0,73 Salt mg 0,005 Apple and strawberry 80% apple, 20% strawberry (gluten free) Energy kj/kcal 223/53 g 0,14 g 0,02 Carbohydrate g 11,5 g 10,6 Protein g 0,5 Salt mg 0,004 17
18 Apple, sour cherry and banana 40% apple, 40% sour cherry, 20% banana (gluten free) Energy kj/kcal 266/63 g 0,5 g 0,1 Carbohydrate g 13 g 12 Protein g 0,8 Salt mg 0 Pear, apple, blueberry and oats 50% pear, 37,5% apple, 10% blueberries, 2,5% oats Energy kj/kcal 278/66 g 0,40 g 0,07 Carbohydrate g 13,2 g 10,2 Protein g 0,77 Salt mg 0,004 Peach, apricot, banana and spelt 40% peach, 30% apricot, 28% banana, 2% spelt Energy kj/kcal 257/61 g 0,19 g 0,03 Carbohydrate g 12,7 g 10,1 Protein g 1,2 Salt mg 0,004 Pear, peach, raspberry and a spelt 57,5% pear, 30% peach, 10% raspberries, 2,5% spelt Energy kj/kcal 250/59 g 0,30 g 0,03 Carbohydrate g 11,6 g 8,6 Protein g 1,02 Salt mg 0,005 18
19 Carrots, mango, banan anana and pear 40% carrots, 20% mango, 20% banana, 20% pear, lemon juice concentrate (gluten free) Energy kj/kcal 217/51 g 0,26 g 0,06 Carbohydrate g 10,6 g 9,2 Protein g 0,5 Salt mg 0,004 Apple, carrot and a parsnip 55% apple, 30% carrot, 15% parsnip (gluten free) Energy kj/kcal 207/49 g 0,15 g 0,04 Carbohydrate g 10,2 g 8,0 Protein g 0,6 Salt mg 0,004 Pear, apple and spinach 45% pear, 45% apple, 10% spinach (gluten free) Energy kj/kcal 233/55 g 0,19 g 0,03 Carbohydrate g 11,5 g 10,0 Protein g 0,6 Salt mg 0,015 Carrot 100% carrots, lemon juice concentrate (gluten free) Energy kj/kcal 110/26 g 0,19 g 0,04 Carbohydrate g 4,0 g 3,1 Protein g 0,8 Salt mg 0,
20 Carrot, sweet potatoes und peas 70% carrots, 20% sweet potatoes, 10% peas, lemon juice concentrate (gluten free) Energy kj/kcal 205/48 g 0,3 g 0,09 Carbohydrate g 8,6 g 3,8 Protein g 1,5 Salt mg 0,003 Our pouches are available in different sizes and packaging. We respond to our customers wishes. The result is an individual and unique design. 20
21 Our Bag in Box juices (NFC) 3 liter 192 carton per Europallet 5 liter 108 carton per Europallet Apple direct juice 100% apple juice Antioxidant: ascorbic acid 3 or 5 liter Bag in Box Apple and blueberry direct juice 90% apple juice, 10% blueberry Antioxidant: ascorbic acid 3 or 5 liter Bag in Box pro 100 g Energy kj/kcal 199/47 g 0,2 g 0,02 Carbohydrate g 11,0 g 10,0 Protein g 0,2 Fibre mg 0,2 Salt mg 0 Durchschnittliche Nährwerte pro 100 g Energy kj/kcal 174/41 g 0,2 g 0,02 Carbohydrate g 9,5 g 9,0 Protein g 0,2 Fibre mg 0,2 Salt mg 0 Apple, orange and a carrot juice 60% apple juice, 30% orange juice, 10% carrot juice Antioxidant: ascorbic acid 3 or 5 liter Bag in Box Durchschnittliche Nährwerte pro 100 g Energy kj/kcal 177/42 g 0,2 g 0,02 Carbohydrate g 9,5 g 9,0 Protein g 0,3 Fibre mg 0,4 Salt mg 0 Orange juice 100% orange juice 3 or 5 liter Bag in Box Durchschnittliche Nährwerte pro 100 g Energy kj/kcal 184/43 g 0,2 g 0,02 Carbohydrate g 9,5 g 9,3 Protein g 0,8 Fibre mg 0,2 Salt mg 0 21
22 HANS KLOTZ Srl I Bolzano (BZ), Lungo Adige 12 H Tel Fax info@klotz.it 22
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