KRONES fillers for wine and sparkling wine Filling of glass containers

Transcription

1 KRONES fillers for wine and sparkling wine Filling of glass containers

2 2 KRONES fillers for wine and sparkling wine One-hundred percent precision for valuable products The more valuable the product the greater the loss caused by inaccurate filling. Just in order to avoid this, the KRONES fillers for wine and sparkling wine do pay utmost attention to meet exactly the defined fill level. And if in rare cases the fill level exceeds anyhow, the systems will correct this afterwards automatically. At a glance Processing of glass containers Guaranteed top product safety via consistently implemented hygienic design and well thought-out process steps Sustainable handling of media thanks to well-coordinated process technology Best technological values High degree of automation

3 3 KRONES fillers for wine and sparkling wine The KRONES Modulfill family Design features Design without table top thanks to the Monotec starwheel columns Use from one side and with slanted table top possible if required Consistent use of servo motors Monitoring of the servo drives No lubrication of the drives required Stand-alone glass guards Main bearing in the oil bath High-precision pneumatic components with long service life Clean room enclosure as an option Modular design for easy expandability

4 4 KRONES fillers for wine and sparkling wine Modulfill HRS short-tube filler with correction functions Short-tube filler with correction functions Reliable fill level determination via the vent tube Low-oxygen filling through several pre-evacuation steps with intermediary CO 2 flushing Electropneumatically controlled filling valve Fill level correction via separate correction channel One filling speed Applications Suitable for still wine and sparkling wine Output Up to 60,000 containers per hour HRS = Height filling system, Return gas tube, Short tube

5 5 KRONES fillers for wine and sparkling wine Modulfill HRS short-tube filler with correction functions Functional principle of the valve The lift cylinder presses the bottle on to the filling valve where it is pre-evacuated several times. With non-carbonated beverages, the filling valve opens due to a movement of the control cylinder. With carbonated beverages, the bottle is pressurised and the valve opens as soon as the bottle and the ring bowl have the same pressure. At both of the filling processes, the liquid runs through a spreader along the bottle wall. The valve closes as soon as the bottle is entirely filled. The correction channel opens and the excessive fill quantity is displaced from the bottle to the end of the vent tube. With carbonated beverages, a snifting phase is performed in order to reduce the pressure in the bottle head space. Noncarbonated beverages can be removed from the filling valve right after filling is completed. Functions 1. Gas needle 2. Snifting 3. Vacuum CIP 4. Product stem 5. Correction Pure gas A Snifting/CIP B Vacuum channel/ CIP C Correction Pure gas Gas needle Liquid stem Vent tube Bottle volume: 200 to 2,000 ml Viscosity: < 10 mpa s Pulp: max. 0.1 x 0.1 x 0,1 mm/proportion < 5 %

6 6 KRONES fillers for wine and sparkling wine Modulfill HRS short-tube filler with correction functions Benefits to you Best technological values Several pre-evacuations of the bottle for the least possible oxygen intake No product return to the ring bowl during the correction phase Maximum filling accuracy Determination of the fill level by means of the length of the vent tube Separate connection channel: the excessive fill quantity is displaced from the bottle to the end of the vent tube.

7 7 KRONES fillers for wine and sparkling wine Modulfill HRS short-tube filler with correction functions and automatic filling tube adjustment Short-tube filler with correction functions and automatic filling tube adjustment Reliable fill level determination via the vent tube Low-oxygen filling through several pre-evacuation steps with intermediary CO 2 flushing Electropneumatically controlled filling valve Fill level correction via separate correction channel One filling speed Automatic swinging-in of the CIP cups Applications Suitable for still wine and sparkling wine Output Up to 60,000 containers per hour HRS = Height filling system, Return gas tube, Short tube

8 8 KRONES fillers for wine and sparkling wine Modulfill HRS short-tube filler with correction function and automatic filling tube adjustment Functional principle of the valve First the glass bottle is pressed on and then it is preevacuated several times. The filling valve opens after pressurisation and the filling process begins: The product runs into the bottle via a swirl insert. Once the bottle is filled up to the brim, the valve closes electropneumatically. The correction channel opens and the excessive fill quantity is displaced from the bottle up to the end of the vent tube. Afterwards, the bottle is snifted via a channel. The special feature of this version: Both, the vent tube adjustment and the swinging-in of the CIP cups are performed fully automatically. 1. Product open/closed 2. Vacuum and CIP return valve 3. Snifting and CIP return valve 4. Pressurisation and filling valve Product return (correction) 5. Pressurisation valve (dry) 6. Correction valve (fill level) A Snifiting and CIP return channel B Correction channel (fill level) C Vacuum and CIP return channel Linear motor slider Vent tube Valve stem Swirl insert Electronical unit CIP cups AUTO mechanism Bottle volume: 200 to 2,000 ml Viscosity: < 10 mpa s Pulp: max. 0.1 x 0.1 x 0,1 mm/portion < 5%

9 9 KRONES fillers for wine and sparkling wine Modulfill HRS short-tube filler with correction functions and automatic filling tube adjustment Benefits to you Best technological values Pre-evacuation of the bottle for least possible oxygen intake No product return to the ring bowl during the correction phase Foamless filling Use of swirl inserts at the filling valve outlet Maximum filling accuracy Fill level is determined by the length of the vent tube Separate correction channel: the excessive fill quantity is displaced from the bottle up to the end of the vent tube. Version in fully automatic design Automatic adjustment of the vent tube length CIP cups can be automatically swung-in

10 10 KRONES fillers for wine and sparkling wine Modulfill HES probe filler Probe filler with electronical level filling system Electronical determination of the fill level via probe End of filling after probe signal Low-oxygen filling through several pre-evacuation steps with intermediary CO 2 flushing Electropneumatic filling valve Infinitely variable filling speed with the KRONES Proportional Flow Regulator (PFR) Applications Suitable for wine and sparkling wine Output Up to 60,000 containers per hour HES = Height filling system, Electronic fill height measuring, Short tube

11 11 KRONES fillers for wine and sparkling wine Modulfill HES probe filler Functional principle of the valve The lift cylinder presses the bottle on to the filling valve where it is pre-evacuated several times. With sparkling wines, the bottle is pressurised additionally. Afterwards, the valve opens and the product flows into the bottle via a swirl insert. The integrated PFR valve controls the filling speed infinitely adjustable enabling foamless filling. Once the bottle is completely filled, the filling valve closes via a probe signal. With sparkling wine, the container is additionally snifted via a separate channel. Basic position 1. Control cylinder for liquid valve 2. Switching valve fast/slow 3. Pressurisation and return gas valve 4. Snifting valve 5. Vacuum and CIP return valve Tubular ring bowl Smaller pitch circles with central product tank A Snifting channel B Vacuum channel C Pressurisation channel CIP cup PFR Conductivity : > 50 µs/cm Viscosity: < 10 mpa s Pulp: 0.4 mm/proportional < 10 % Fibres: 1 x 5 mm/proportional < 5 %

12 12 KRONES fillers for wine and sparkling wine Modulfill HES probe filler Optional: with automatic probe adjustment and automatic CIP cup adjustment Optional: automatic probe adjustment The system can be equipped with an automatic probe adjustment function For each filling valve: Change-over to other sizes without any probe adjustment Automatic probe adjustment to the filling valves via the operator panel (for each bottle type) Optional: automatic CIP cup system Automatically positioned CIP cups Positioning of the CIP cups below the filling valve by means of mechanically actuated pivoting movement Automatic pressing-on of the CIP cups

13 13 KRONES fillers for wine and sparkling wine Modulfill HES probe filler Optional: with automatic probe adjustment and automatic CIP cup adjustment Time saving during change-over: Manual CIP cups 24 minutes -59 % Manual probe 8 min. 1 min. -87 % Automatic probe 10 min. Automatic CIP cups

14 14 KRONES fillers for wine and sparkling wine Modulfill HES probe filler Benefits to you Foamless filling Use of swirl inserts at the filling valve outlet Use of PFR valves Maximum filling accuracy KRONES probe technology Perfect harmony between the pneumatic components and the electronic components All processes can be reproduced to one-hundred percent: no additional fittings required (such as pressure sensor with the respective electronic components) Best technological values Several pre-evacuations Optimal interconnected CO 2 flushing High filling stability Separation of the pressurisation channel and the snifting channel Absolutely dry pressurisation without any aerosol carry-over Precision and long service life Use of special pneumatic components with a significantly higher life cycle than the one of conventional switching valves Hygienic design No installed parts in the tubular ring bowl Vacuum pump integrated in the CIP circuit Height-adjustable splinter washout system Oil-free lift cylinders Self-draining surfaces Clean pneumatical components hosing and electrical wiring

15 15 KRONES fillers for wine and sparkling wine Everything from a single source Training sessions at the KRONES Academy trained personnel increases your line efficiency The versatile training offer ranges from operation, servicing and maintenance to management training. We will gladly also establish your individual training programme. KIC KRONES cleaning agents make your machine shine Only if the production environment is immaculate, can your product be brilliant. KIC KRONES provides you with the optimum cleaning agents and disinfectants for each individual production step. Lubricants from KIC KRONES for every production step Whether for gears, chains or central lubrication systems our greases and oils are true all-round talents. You can reach every lubrication point, protect your line and provide gentle treatment for your product thanks to our products' suitability for food. KRONES Lifecycle Service partner for performance Also after having purchased a new machine, KRONES will take care of your line; the LCS experts are always ready to consult you and translate your goals and wishes into optimal LCS solutions. EVOGUARD excellent valve technology all along the line The valve series of EVOGUARD comprises a modular system with hygienic and aseptic components which contributes to every point of the production line with increased performance and which has the perfect solution for every process step. EVOGUARD pumps for absolute process safety In addition to the separation and locking of a line, one thing is particularly important - and that is the reliable conveyance of your product. This is why EVOGUARD also offers innovative centrifugal pumps in addition to high-quality valves.

16 Digitalisation Process technology Bottling and packaging equipment Intralogistics Lifecycle Service We do more.