RG4 AND RG7 INSTALLTION AND MAINTENANCE
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1 WARNINGS 1. In all cases a qualified and licensed electrician and/or plumber must install the rotisserie machine. 2. In the event a user smells gas, instructions for procedures to follow must be placed in a prominent location. This information should be obtained by containg your local gas supplier or professional. 3. Improper installation, adjustments, alterations, or service can cause property damage, serious injury, or death. Do not attempt to install or service this machine unless you are a professional. 4. Place the machine in an area that is free of draft and open for accesible for proper maintenance and use. 5. Keep this machine free and clear from combustibles. Do not store or use gasoline or other flamables in the vicinity of this machine 6. Do not obstruct the flow of combustion and the ventilation of air. Steps must be taken to ensure machine has adequate air supply 7. Gas Machines use 110V electric for the moror. Do not attempt to connect to 220V 8. Units may only be operated in conjuction with a canopy type exhaust hood or a direct flue vent. MAINTENANCE & REPAIR 1. Disconnect the power supply during cleaning and servicing. 2. At the end of each day the water pan and cabinet should be cleaned with stainless steel cleaner. 3. All repairs or service must be done by a professional. Do not attempt yourself. Should Gas system need maintenance or repair, call a plumber or gas professional. CLEANING 1. A daily cleaning program should be maintained and executed. 2. For stainless steel surfaces, use a cleaning cloth and non abrasive cleaner such as Bon Ami or Noxon 3. Do NOT use SOS or Brillo Pads or any abrasive cleaner. Do NOT use Ajax, Comet, or comparable. 4. Turn the unit off before cleaning. Do not clean while unit is hot. 5. Monthly, remove the ceramics and use a paper clip to clean any debris from the burner openings. 6. Every 6 Months inspect glass doors for chips. If chips found, replace doors as soon as possble. Replace with Tempured glass from local glass manufacturer.
2 EQUIPMENT INTRODUCTION GENERAL INFORMATION 1. This machine is made of high quality stainless steel. Benefits include high temperature resistance, corrosion resistance, high thermal efficiency, and fuel consumption saving. 2. The primary purpose of this machine os for the roasting of chicken, ducks, and other poltry. However these machines are often used for a variety of other product such as ribs, pork loin, sucking pigs, and more. 3. These models have 4 or 7 spits. Each spit is capableof holding 4-5 chickens, depending on size. 4. These models are designed to be used in properly ventilated areas. Please take care to make sure your installation follows all local health code and fire department guidelines. 5. Keep this machine free and clear from combustibles. Do not store or use gasoline or other flamables in the vicinity of this machine. WORKING PRINCIPLES How it works: Each spit is cindependently controlled by a small motor. Each motor has its own switch for easy control. Each burner should hold ceramic bricks, placed 1 to 1.25 apart, for even roasting. Structure: The equipment includes the electrical control system, mechanical transmission system, the Skeletal System, burner heating system. TECHNICAL DATA Gas Type LNG LPG Heat Value Kcal/m³ Kcal/m³ Gas Consumption 6-9 m³/h.5-4kg/h Pressure Reducing Valve (Traffic) 25 m³/h 25kg/H Static Pressure 2000±400Pa 2800±600Pa Min. Pressure 1600Pa 2200Pa MODEL RG4 RG287 EXT. DIM (LDH ) x22x71 VOLTAGE 110V, 1PH, 8A, 55W 110V, 1PH, 8A, 100W FREQUENCY Hz 60 (50 Available) 60 (50 Available) TEMPERATURE F F
3 INSTALLATION AND TESTING According to the specification requirements, configure leakage protection circuit breaker. Open the packing and then clean up. Push the machine to the place planned. Check to make sure the surface is smooth and even top prevent vibration while functioning. Install glass door and wheels Start the machine, and check that if the machine is working well; To check for any potential leaks the general method is to apply soap foam to all pipe connections and then fill pressure gas pipeline with the 4000Pa compressed air. If you see air bubbles materialize please check for a leak. If found, the strengthening or replacement of the the leaking part should be done by professionals. After you have confirmed there is no leakage, proceed to the next step Complete the above steps, confirm it can idle without any problem, then finish installing. The equipment can not be used in wet or water leakage place. Method of operation: Connect to the electric power, turn on the power switch; Turn on each motor switch, idle the machine to confirm it can run smoothly; Puncture the chicken, ducks and other food into the forks. Adjust the distance between the two forks. When finish, shut the side door and the front glass door. Observe the product when roasting. Change the direction of rotation of the motor to ensure uniform cooking. CLEARANCES The area around the rotisserie must be kept free and clear of all of all combustibles and should never be within public access. The minimum clearances to construction are as follows: REAR: 6 INCHES LEFT SIDE: 3 INCHES RIGHT SIDE: 10 INCHES The rotisserie machines with closed backs may be installed against a wall. The machines with glass on both front and rear are designed to be installed in a front counter or window area. The installation of your rotisserie will influence your success. The food continually rotates while cooking, creating a colorful display and aroma. Remember to leave a sufficient amount of room to withdraw the spits. There must also be a space available in front of the rotisserie for the display and maintenance of the drip pan.
4 ASSEMBLY In all cases a qualified and licensed electrician and/or plumber must install the rotisserie machine. Installation must conform to the local codes of your states, or in the absence, to the National Fuel Gas Code: ANSI Z and Addenda, Z223.1a or the lasted version of the code. 1. Remove all packaging and/or protective vinyl 2. Place the ceramic briquettes inside the unit after the rotisserie is positioned and the gas lines are installed. Slide the top of the ceramic under the retaining rod and rest the bottom of the ceramic on the pipe. The ceramics must be sitting directly on the burners. 3. The ceramics must not block the burner holes in the pipe. The holes should be at the center of the ceramic openings. Leave 1/2 between the ceramics. 4. Position the two prongs on the top of the ceramic briquette on the top of the rotisserie and place the bottom section into the groove. PROBLEM SOLVING Bricks should sit directly on burner, spaced 1/2 apart. No Issue Reason Remedy 1. Heats up Slowly A) Gas heat valve or pressure A) Check for proper air flow is unstable B) Some burners don t work B) Repair burner 2. Unit is not working A) Auto Shut down to protect A) Reset thermal overload B) Power issues B) Repair power supply C) Blowout C) Change fuse D) Spit Turning D) check motor connection to spit E) Replace spit motor 3. Spit movement A) Spit placement incorrect A) Reseat Spit B) Motor connector loose B) Remove and reconnect motor to transmission C) Replace motor
5 LIGHTING AND SHUT DOWN 1. To light pilot turn control toward the ON position 2. Light burner with ignition device. If burner does not light, turn off gas and wait 5 minutes before trying again. 5. With Burner lighted, Leave Ball Valve in ON position to cook. Adjustment to ball valve will control strength of burner. 7. To shut off, Turn Ball Valvie to OFF position. Wait 5-minutes before re-lighting 8. If problems persist, please contact a qualified technican PRODUCT PREP 1. Clean and sanitize the food product 2. Clean and sanitize the spits, skewers, and the thumbscrews 3. Use only authorized sink for raw food products 4. Use only authorized surface for cooked product only 5. Wash hands before and after handling the raw products COOKING TIME The desired temperature in the rotisserie can only be set with the manifold valve knob. As a general rule, the higher the grilling temperature, the shorter the cooking time. After the unit has been ignited and it has warmed up for at least 15 minutes, load all spits with chicken. Chicken Cooking Time is minutes for a 3.5lb chicken at On position
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