Operating instructions and service manual. Roller Grill GL-R series
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1 Operating instructions and service manual Roller Grill GL-R series Version 2.0 NOV 2016
2
3 Table of content Table of content Introduction In general Manufacturer The full name of the machine Machine tag Overview and application Generel desription Purpose of the roller grill and intended use Warning of forseeable misuse Technical specifications and consumtion Working place and establisment Safety Safety precaussions Operation Installation Generally Connection Maintanence and repair Cleaning Repair Spare parts Wiring diagrams End of use Destruction Appendix Signs, symbols and pictograms EU Declaration of Conformity... 23
4 1. Introduction Original instruction manual This manual is a translation of the original manual for the roller grill GLxRxxxx. In the following mentioned as the roller grill. Purpose The purpose of this manual is to ensure proper installation, use, handling and maintenance of the roller grill. Accessibility The manual shall be kept in a to the staff well known place which is easy to access for electricians and other personnel who maintain. Knowledge The employer is obligated to ensure that people who operate, serve and/or maintain the roller grill, has read this instruction manual or as a minimum are familiar with parts which are relevant to their job. Furthermore everybody who operates, serve and/maintain the roller grill is obligated to seek information in this operation instructions manual. 2. In general 2.1. Manufacturer The roller grill is manufactured by: Company: Adress: FKI Fast Food Teknik A/S Byghøjvej 5, Verninge DK-5690 Tommerup Denmark
5 2.2. The full name of the machine The full name of the roller grill is GL 6R T A O S 45 / 2 GL = Grill Line 6R = Number of rolls e.g. 6 rolls T = PTFE coated rolls A = Aluminium rolls O = Oval rolls S = Sloping cabinet/rolls 45 = Width of rolls [cm] /2 = 2 independent zones 2.3. Machine tag The machine tag is placed on the back
6 3. Overview and application 3.1. Generel desription The roller grill is designed to cook sausages, wraps and pizza rolls and can be adapted to every customer s needs since it comes in different sizes, depending on the number of rolls, which also are available in different materials and designs. The roller grill has an adjustable temperature, which are controlled by an energy regulator. There is easy access to the food and the roller grill I s easy to clean. The roller grill can be suited with one or two undependable heat zones Purpose of the roller grill and intended use The roller grill is designed for cooking and warm holding of sausages, wraps, pizza rolls or any kind of food with a round long shape Warning of forseeable misuse The roller grill must not be used for anything else than preparing of food products with a shape that suites the ability to be rotated by the rolls Technical specifications and consumtion Dimensions Model Width x depth x height Weight in kilograms GL 6R x 265 x 170 mm 12 GL 6R x 265 x 170 mm 13 GL 8R x 350 x 170 mm 15 GL 8/5RT45/2 530 x 590 x 170 mm 22 GL 8R x 350 x 170 mm 18 GL 10R x 430 x 170 mm 12 GL 10R x 430 x 170 mm 18 GL 10R x 430 x 170 mm 23 GL 10R x 430 x 170 mm 32 GL 14R x 595 x 170 mm 24 GL 14R x 595 x 170 mm 30 GL 14R x 595 x 170 mm 45 GL 16R x 680 x 170 mm 27 GL 16R x 680 x 170 mm 35
7 Electricity Connection power: 230 V AC Frequency: 50/60 Hz Model Absorbed power Absorbed current Min. fuse in [kw] [Amp] installation GL 6R 45 0,95 4,15 10 A GL 6R 65 0,95 4,15 10 A GL 8R 45 1,25 5,45 10 A GL 8/5RT45/2 1,25 5,45 10 A GL 8R 65 1,25 5,45, 10 A GL 10R 22 1,55 6,75 10 A GL 10R 45 1,55 6,75 10 A GL 10R 65 1,55 6,75 10 A GL 10R 102 2,05 8,92 10 A GL 14R 45 2,15 9,35 13 A GL 14R 65 2,15 9,35 13 A GL 14R 102 2,30 10,0 13 A GL 16R 45 2,40 10,45 13 A GL 16R 65 2,40 10,45 13 A Noise Airborne noise coming from the roller grill: Measured sound pressure level: < 60 db(a) 3.5. Working place and establisment The working grill must be placed on a table or counter top in an appropriate working height. The roller grill is operated from the front. 4. Safety 4.1. Safety precaussions When the roller grill is in use the user shall be aware of the the rolls are hot. It is recommended to use protection gloves.
8 5. Operation The roller grill is on the front equipped with a temperature control and a switch with red light for each heating zone, indicating that the heat and rolling function is on. The roller grill is switched on and the rolls are rotating. The heat is controlled by the energy regulator and is put to the right level by turning the scale knob. Steel rolls Scale on regulator knob Temperature on rolls Applies to Aluminium rolls C Cleaning Holding 1½ C Cooking C 2½ C Pre-heat 3 > 200 C (Max heat) Scale on regulator knob Temperature on rolls Applies to C Cleaning 1½ C Holding C Cooking 2½ C Pre-heat 3 > 200 C (Max heat) Note that there is a difference in the temperatures obtained depending on whether the roller grill is equipped with steel rollers or with aluminium rolls. See the roller grills model designation. By roller grill with two heat zones regulates the controls to the right the front zone. 6. Installation 6.1. Generally The roller grill is intended to be placed on a table or counter top and is with adjustable legs Connection An authorized electrician should connect the roller grill. The roller grill is equipped with 1- pole connector with earth (L + N + G). Be aware that the installation is done properly with adequate fuse, protection against fault current and grounding.
9 7. Maintanence and repair 7.1. Cleaning It is important that the roller grill is cooled off helow 50 C, before cleaning. Turn on the roller grill and put the scale knob on 1. This will make the rollers turning to ease the cleaning process. Wipe the rollers with a damp cloth containing detergent. Wipe in toward the centre of the rollers so that the fat does not flow into the cabinet. Wipe the cabinet with a damp cloth containing detergent. - remember the sidepanels too. NEVER DO THIS!!!! Take out the fat tray underneath the rolls and wash it.
10 7.2. Repair Authorized personnel with good knowledge of electrical equipment shall only carry out repair Spare parts GL10R22
11 Pos. Part no. Pcs. Description Cabinet GL10R22 complete Slide bearing Fat separator, O-ring 3a Fat separator, V-ring Drive roll stainless 4a Drive roll steel/teflon Energy regulator Knob for energy regulator Rocker switch 1-pole red Glow lamp yellow Guiding bracket for heat elements/chain GL Holding bracket for heat elements GL Gear motor Chain wheel for gear motor Chain tensioner excl. roll Roll for chain tensioner Bottom plate Side cover GL10R Leg M8, adjustable Fat traygl10r Heat element R22 230V Roller chain GL10
12 GL R45 Pos. Part no. Pcs. Description Cabinet GL6R45 complete 1a Cabinet GL8R45 complete 1b Cabinet GL10R45/2 complete 1c Cabinet GL14R45/2 complete 1d Cabinet GL16R45/2 complete Gear motor (1 pcs. per zone) Slide bearing (2 pcs. per roll) Fat separator, O-ring (2 pcs. per roll) 4a Fat separator, V-ring (2 pcs. per roll) Chain wheel for gear motor Drive roll stainless R45 6a Drive roll steel/teflon RT45
13 6b Drive roll stainless oval RO45 6c Drive roll alu/teflon RTA Heat element R45 230V (1 pce. per 2 rolls) Holding bracket for heat element GL Holding bracket for heat element GL Guiding bracket for heat elements/chain GL Guiding bracket for heat elements/chain GL Energy regulator Rocker switch 1-pole red Glow lamp yellow Bottom plate GL6R45 15a Bottom plate GL8R45 15b Bottom plate GL10R45 15c Bottom plate GL14R45 15d Bottom plate GL16R Fat tray GL6R45 16a Fat tray GL8R45 16b Fat tray GL10R45 16c Fat tray GL14R45 16d Fat tray GL16R Rubber bushing Knob for energy regulator Leg M8, adjustable Side cover GL6 20a Side cover GL8 20b Side cover GL10 20c Side cover GL14 20d Side cover GL Chain tensioner excl. roll Roll for chain tensioner Roller chain GL Roller chain GL Roller chain GL8
14 GL R65 Pos. Part no. Pcs. Description Cabinet GL6R65 complete 1a Cabinet GL8R65 complete 1b Cabinet GL8R65/2 complete 1c Cabinet GL14R65/2 complete 1d Cabinet GL16R65/2 complete Gear motor (1 pcs. per zone) Slide bearing (2 pcs. per roll) Fat separator, O-ring (2 pcs. per roll) 4a Fat separator, V-ring (2 pcs. per roll) Chain wheel for gear motor Driving roll stainless R65 6a Driving roll steel/teflon RT Heat element R65 230V (1 pce. per 2 rolls) Holding bracket for heat element GL Holding bracket for heat element GL Guiding bracket for heat elements/chain GL Guiding bracket for heat elements/chain GL Energy regulator Rocker switch 1-pole red Glow lamp yellow Bottom plate GL6R65 15a Bottom plate GL8R65 15b Bottom plate GL10R65 15c Bottom plate GL14R65 15d Bottom plate GL16R Fat tray GL6R65 16a Fat tray GL8R65 16b Fat tray GL10R65 16c Fat tray GL14R65 16d Fat tray GL16R65
15 Rubber bushing Knob for energy regulator Leg M8, adjustable Side cover GL6 20a Side cover GL8 20b Side cover GL10 20c Side cover GL14 20d Side cover GL Chain tensioner excl. roll Roll for chain tensioner Roller chain GL Roller chain GL Roller chain GL8
16 GL R102 Pos. Part no. Pcs. Description Cabinet GL6R102 complete 1a Cabinet GL10R102 complete 1b Cabinet GL14R102 complete Gear motor (1 pcs. per zone) Slide bearing (2 pcs. per roll) Fat separator, O-ring (2 pcs. per roll) 4a Fat separator, V-ring (2 pcs. per roll) Chain wheel for gearmotor Driving roll stainless R102 6a Driving roll steel/teflon RT Heat element R V (1 pce. per 2 rolls) Holding bracket for heat element GL Holding bracket for heat element GL Guiding bracket for heat elements/chain GL Guiding bracket for heat elements/chain GL Energy regulator Rocker switch 1-pole red Glow lamp yellow Bottom plate GL6R102 15a Bottom plate GL10R102 15b Bottom plate GL14R Fat tray GL6R102 16a Fat tray GL10R102 16b Fat tray GL14R Rubber bushing Knob for energy regulator Leg M8, adjustable Side cover GL6 20b Side cover GL10 20c Side cover GL14
17 Chain tensioner excl. roll Roll for chain tensioner Roller chain GL Roller chain GL8
18 Wiring diagrams 1 Zone
19 Pos. Part no. Pcs. Description Power cord 3 x 1 mm², DK plug 1a Power cord 3 x 1 mm², Schuko plug Connection block 3-polet Rocker switch 1-pole red Gear motor double 4a Gear motor triple Capacitor 0,12 µf for a Capacitor 0,47 µf for Energy regulator 230V Glow lamp yellow 8 Heat element (see spare parts list)
20 2 Zones
21 Pos. Varenr. Antal Benævnelse Power cord 3 x 1 mm², DK plug 1a Power cord 3 x 1 mm², Schuko plug Connection block 3-polet Rocker switch 1-pole red Gear motor double 4a Gear motor triple Capacitor 0,12 µf for a Capacitor 0,47 µf for Energy regulator 230V Glow lamp yellow 8 Heat element (see spare parts list)
22 8. End of use 8.1. Destruction The roller grill is marked with the above recycling symbol (EC Directive 2002/96/EC) and must be disposed in accordance with your country order. This means that when the product becomes obsolete, you should dispose it after the local municipality s rules, e.g. in unsorted waste stream. 9. Appendix 9.1. Signs, symbols and pictograms The roller grill is marked with the following symbol and pictograms: Recycling Symbol according to EU Directive Hot surface use protection gloves
23 10. EU Declaration of Conformity Fabrikant: EF-overensstemmelseserklæring 2006/42/EF bilag II A Navn Adresse Postnr. og by FKI Fast Food Teknik A/S Byghøjvej 5, Verninge 5690 Tommerup Erklærer hermed at maskine type: - Rullegrill GL R serie (alle typer) Er fremstillet i overensstemmelse med følgende EF direktiver: /42/EF Maskindirektivet under anvendelse af følgende harmoniserede standarder: - EN Elektrisk Materiel på Maskiner Søren Poulsen Direktør Verninge Underskriver Stilling Sted Dato
24 Byghøjvej 5, Verninge DK-5690 Tommerup Danmark Tlf
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