Piaggio FOCS 1404 EGR ET

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1 Piaggio FOCS 1404 EGR ET Gregorčičeva ulica 38, 5270 Ajdovščina telefon: , fax:

2 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: A INTAKE AND EXHAUST POS. CODE DESCRIPTION Qty inlet manifold screw M 8 X inl.manifold gasket screw M 8 X stud M 8 X 55 (67) nut M exh.manifold gasket screw M 8 X pipe screw M 8 X gasket bolt M 8 X 1,25 X nut M stud M 8 X washer diam bracket EURO 3 - supplied by Piaggio hollowstud 4 29a exhausting pipe EURO 3 - supplied by Piaggio flange 1 31a EGR valve EGR valve gasket clamp clamp dia union hose seal ring union pipe exh.manifold with triangular exh.flange exhaust gasket screw M 8 X screw M 8 X pipe gasket bracket spacer 1 48 exhausting pipe - supplied by Piaggio 0 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

3 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: A L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

4 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: B CONNECTING ROD/PISTON SET POS. CODE DESCRIPTION Qty ring set std ring set +0, ring set +1, PISTON SET std PISTON SET +0, PISTON SET +1, small end bushing gudgeon pin (diam.20) circlip big end bushing std big end bushing -0, big end bushing -0, CONNECTING ROD bolt M 8 X 1 X 42 8 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

5 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: B L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

6 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: I CONTROLS POS. CODE DESCRIPTION Qty 2a ext.f.device 4300 R.P.M. EURO 3 1 4a external lever nut M adjusting bolt M 6X INJECTION PUMP RACK plate 2 11 plate washer screw M 3 X extra-fuel spring locking plate 1 18 see Pos O ring OR device 4300 R.P.M.-green rubber oil seal control lever pin screw M 3 X recovery spring sleeve internal lever contr.spring lever journal control lever pin rubber oil seal 1 38a bracket - supplied by Piaggio nut M gasket 16X bolt M 6 X 1 X screw M 6 X sleeve screw M 3 X nut M pin nut M circlip circlip locking 2 58a tie rod washer diam. 5, lever - supplied by Piaggio washer diam hollowstud 1 69a hollowstud copper gasket diam. 6,2 X 10 X 1, spacer screw M 5 X sensor cover joint screw M 5 X sensor joint drive lever sensor lever pin 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

7 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: I CONTROLS POS. CODE DESCRIPTION Qty nut M R.001 washer diam. 5, guard drive sensor lever pin sensor support screw M 8 X joint screw M 3 X internal lever bolt M 5 X 0,8 X washer diam. 5, lever shaft selflocking nut M 6 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-2

8 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: I L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

9 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: G COOLING SYSTEM POS. CODE DESCRIPTION Qty screw M 6 X belt guard (1 antidusty ring) belt mm gasket pump body gasket 1 15 see Pos screw M 6 X water flange oblique type 1 22 blower fan diam ordinare a Piaggio screw M 8 X see Pos screw M 8 X COOL.PUMP screw M 8 X see Pos thermal expans.valve O ring 1 35 THERMOSTAT ASS.Y - supplied by Piaggio 0 35a thermostat ass.y body screw screw M 6 X screw M 6 X screw M 6 X pulley with damper - supplied by Piaggio gasket copper gasket diam screw M 8 X a temperatur sensor sensor M 14 (12-24V) for preheating plug control box copper gasket diam gasket plug hose clamp spacer screw M 6 X clamp washer diam. 6 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

10 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: G L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

11 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: E CRANKCASE/FLYWHEEL SIDE CRANKSHAFT FLANGE/FLANGING PLATE POS. CODE DESCRIPTION Qty plug copper gasket diam sleeve gasket FLANGE for engine with external altern.or without alternator screw M 6 X expansion plug diam plug M screw M sleeve thrust washer std thrust washer +0, thrust washer +0, lockpin 10 X seal ring 70X88X fix. screw see Pos supp.bearing std supp.bearing -0, supp.bearing -0, see Pos gasket 4 24 starting motor support - supplied by Piaggio bolt M 8 X 1,25 X a copper gasket diam a plug M b vacuum valve plug M 16 X copper gasket diam CRANKCASE - supplied by Piaggio taper pin 8X16 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

12 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: E L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

13 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: C CRANKSHAFT/FLYWHEEL/CLUTCH POS. CODE DESCRIPTION Qty key CRANKSHAFT 1 3 plug diam bolt screw M 16 X 1,5 left rotation 1 8 crown gear - no longer avail. see pos. C key (mm 12) tapper pin bolt M 6 X 1 X clutch device - supplied by Piaggio locating dowel 3 14 clutch plate - supplied by Piaggio 0 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

14 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: C L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

15 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: L CYLINDER HEAD/VALVES POS. CODE DESCRIPTION Qty clamp diam ROCKER ARM COVER tube 1 3a filler oil cap 1 4 filler oil cap screw M 6 X drain pipe gasket connection plug diam clamp diam valve spring intake valve retainer with half-collets valve guide std valve guide +0, CYLINDER HEAD - supplied by Piaggio plug diam special screw mm washer diam. 10, exhaust valve washer precombustion chamber locking nut precombustion chamber head gasket 1,45 (1 semicircular cut) head gasket 1,55 (two semicircular cuts) head gasket 1,65 (3 semicircular cuts) inlet v.seat exhaust v.seat suction valve valve retainer flange (for hose diam.16) retainer bolt M 8 X O ring washer diam lifting brace hollowstud separator spacer to restore the correct projection in the pre-chamber 4 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

16 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: L L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

17 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: Q FUEL FILTER/HOSES/ELECTRO-VALVE POS. CODE DESCRIPTION Qty FUEL FILTER witht water bleeding electro-valve hose to filter (Pick-up version) 1 3b hose to filter (Van version) 1 3c hose to filter (Van version) hose mm hose to filter (Pick-up version) hose to inj.pump (Pick-up version) hose to inj.pump (Van version) copper gasket diam copper gasket diam union bolt M union bolt M purge hose (Van version) purge hose (Pick-up version) union bolt M banjo union diam copper gasket diam. 6,2 X 10 X 1, no retur-valve clamp dia bleeding pipe (Pick-up version) bleeding pipe (Van version) fuel filter cartridge with water bleeding 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

18 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: Q L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

19 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: F FUEL SYSTEM POS. CODE DESCRIPTION Qty fix.screw delivery pipe seal nut M washer diam intake stud M 8 X 20 (36) feed pump O ring drive rod seal ring 9,25X1, nut M stud washer diam tapped bleeding valve 4 20 injection plunger - see Pos. F nozzle-injection pump adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, valve gasket seal ring 20,35X1, circlip diam see Pos. F spark arrestor O ring 26,70X1, nozzle union bolt M copper gasket diam copper gasket diam.14 X O ring 25,12X1, gasket banjo union diam delivery pipe 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

20 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: F L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

21 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: N GASKET/RING SET POS. CODE DESCRIPTION Qty 1a RING AND GASKET COMPLETE SET - head and fuel system overhaul (w 1 1b RING AND GASKET COMPLETE SET - crankcase and cranking overhaul 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

22 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: N L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

23 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: H LUBRICATING SYSTEM POS. CODE DESCRIPTION Qty 1 see Pos plug copper gasket diam pressure valve spring O ring 1 6 see Pos gasket dipstick seal ring 32X50X drive rod screw M 8 X screw M 6 X oil seal diam. 8, rubber oil seal driving pulley rubber oil seal screw M 8 X OIL PUMP oil filter connector bolt M 6 X 1 X copper gasket 18X24X plug M 18 h = oil filter cartridge (mm 90) 1 33 see Pos. C 9 0 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

24 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: H L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

25 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: D TIMING/SPEED GOVERNOR POS. CODE DESCRIPTION Qty adj.screw nut M adj.screw rocker arm (inlet/exhaust) ROCKER ARM ASS.Y rock.arm shaft support nut M stud M 10 X lockpin 4 X plug diam rocker arm (inlet/exhaust) inj.pump rocker arn camshaft 4500 G/ ROCKER ARM SHAFT sleeve cam (4300 > G/1') timing belt z= CONTROL SLEEVE 1 21 see Pos. P O ring 40,95 X 2, screw M 6 X GOVERNOR COVER rubber oil seal ball bearing stud plate screw M 6 X washer weight support (4300 R.P.M.) 1 34c thrust washer sleeve thrust roller screw washer diam contr.gear pulley seal ring 35X52X nut M jockey pulley taper pin 8X O ring 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

26 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: D L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

27 Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: P VACUUM PUMP POS. CODE DESCRIPTION Qty union hose O ring 40,95 X 2, flange for vaccum pump fitting gasket vacuum pump screw M 8 X vacuum pump screw union hose union clamp 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

28 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1404/P EGR ET Drawing: P L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

Piaggio FOCS 1204 AGROSAL d.o.o.

Piaggio FOCS 1204 AGROSAL d.o.o. Piaggio FOCS 1204 Gregorčičeva ulica 38, 5270 Ajdovščina telefon: 05 368 90 96, fax: 05 368 90 97 e-mail: info@agrosal.si, www.agrosal.si Group: Piaggio FOCS Engine: LDW 1204/P Drawing: A INTAKE AND EXHAUST