PPR PRODUCTS w w w. k a s. c o m. t r

Transcription

1 PPR PRODUCTS w w w. k a s. c o m. t r

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3 Kayalar Group Kayalar group was established in 1970 to produce semi manufactured material for armature. Afterwards the Kayalar Pres Ltd. Şti. company was founded to continue its activity by manufacturing semi products and fittings made of brass. The KAS brand name was registrated in 1994, hence our radiator valves and brass rakor products were presented to the domestic market as our own brand. In 1999 our group companies moved to their new production plant in the area of Istanbul s Sancaktepe. Today the indoor space for our production is sq meters which our company the opportunity to increase our capacity and our product range. In 2000 Kaspa Foreign Trade S.A began its activity within the kayalar group to separate the marketing and sales activities. Due to the expansion strategy of the Kayalar Group, the Kayalar Armatür A.Ş. was founded in 2000 for manufacturing corrugated stainless steel hoses. As our last memeber of the group Kas Sismik Elektrik-Elektronik A.Ş was established in 2007 to produce electronic devices. At the fortieth year of the Kayalar Group production life, the Kayalar Group makes continues improvement and develop to perpetuate their competition advantage with having four company, three seperate manufacturing plant with totally 15000m2 inside space, a R & D department with a very well Know How and a highly experienced production and marketing team. At the beginning of 2010 The Kayalar Group as a leader of new innovations in its own area serves to its customers with 300 product group and more than 600 products variety. Many technical products provided by The Kayalar group to the market are used in many different industrial areas and in the construction sector like natural gas, drinking water and fire systems. The Kayalar group is convinced that quality is the most basic benefit of the customer.as a result of TSE, TS EN, TSEK, GHOST, SEPRO and ISO 9001 quality certificates our company secures the quality of the products, the quality of the management and the quality of the production. Total quality management, strategic management and change management are actively employed to improve suitable products and services to the market conditions. By pursuing the newest technologies the Kayalar Group has made significant investments in order to make production with highest technology. As a result of this KAS has been most quality and reliable brand in the sector. KAS s R&D department s innovative approach has brought quality, reliable, ergonomic and simple application to the products. The Kayalar group that makes continues improvement with all stuff solves every problems with scientific methods, creates production environment with team work, follows development and quality. The Kayalar Group which has been the most admired company in the sector by improving different techniques for marketing and customer service. Therefore, our group focused all its activities to improve the customer relation by implementing CRM techniques. The marketing department of the company has an expert team regarding communication, customer expectations, sales and after sales services. The aim of this team is to provide the fastest and most accurate service for the customer. As an result of these efforts and knowledge our company has an big influence on growing of this sector. The Kayalar group is different in the sector with its social activities. Especially, educational institutions are supported by the Kayalar group which gives scholarship to many students that takes education in the metal industry. Because of the experience in the domestic market especially with our understanding of quality and customer support, The Kayalar group has also successfully export their products to many countriesand was able to represent the name of our country ver successfully. Because of our strategic targets to improve the quality of our products and services with the support of our customers we will continue to increase our economical power in Turkey. Our vision is by increasing our national economic power to be known our brand as an international brand.

4 4 Evaluation of σlpl-values The pipe material shall be evaluated in accordance with ISO 9080 or equivalent where internal pressure tests are made in accordance with ISO and ISO to find the σ LPL -values. The σ LPL -value thus determined shall at least be as high as the corresponding values of the reference curves given in Figure 1, 2, 3 or 4. NOTE One equivalent way of evaluation is to calculate the σ LPL -value for each temperature (for example 20 C, 60 C and 95 C) individually. The reference curves in Figures 1, 2, 3 and 4 in the temperature range of 10 C to 95 C are derived from the following equations: First branch (i.e. the left hand portion of the lines as shown in Figures 1, 2,3 and 4) for PP-H: log t = -46, ,1log σ ,5 + 15,24 log σ (1) T T for PP-B: log t = -56, ,8 log σ ,7 + 13,32 log σ (2) T T for PP-R: log t = -55, ,1log σ ,2 + 6,39 log σ (3) T T for PP-RCT: logt = 119, , ,279 log(σ ) 23738,797 logσ (4) T T Second branch (i. e. the right hand portion of the lines as shown in Figures 1, 2 and 3) for PP-H: log t = -18, ,5-4,1 log σ (5) T for PP-B: log t = -13, ,3-3,82 log σ (6) T ISO :2013(E) for PP-R: log t = -19, ,11 log σ (7) T To demonstrate conformance to the reference lines pipe samples should be tested at following temperatures and at various hoop stresses such that, at each of the temperatures given, at least three failure times fall in each of the following time intervals: Temperatures 20 C; 60 C to 70 C; 95 C; Time intervals 10 h to 100 h, 100 h to 1000 h,1000h to 8760 h and above 8760 h. In tests lasting more than 8760 h, once failure is reached at a stress and time at least on or above the reference line, any time after that may be considered as the failure time. Testing should be carried out in accordance with ISO and -2. Conformance with the reference lines should be demonstrated by plotting the individual experimental results on the graph. At least 97,5% of them should lie on or above the reference line.

5 5 ISO :2013(E) Key X1 X2 Y time, t 1, to fracture, in hours time, t 2, to fracture, in years hoop stress, σ, in megapascal Figure 1 Reference curves for expected strength of PP-H

6 6 ISO :2013(E) Key X1 X2 Y time, t 1, to fracture, in hours time, t 2, to fracture, in years hoop stress, σ, in megapascal Figure 2 Reference curves for expected strength of PP-B

7 ISO :2013(E) 7 Key X1 X2 Y time, t 1, to fracture, in hours time, t 2, to fracture, in years hoop stress, σ, in megapascal Figure 3 Reference curves for expected strength of PP-R

8 8 ISO :2013(E) Key X1 X2 Y time, t 1, to fracture, in hours time, t 2, to fracture, in years hoop stress, σ, in megapascal Figure 4 Reference curves for expected strength of PP-RCT 4.3 Influence on water intended for human consumption The material shall conform to ISO

9 9 a p D bar Table 1 S calc,max -values for PP-H Application Class 1 Class 2 Class 4 Class 5 S calc,max -values a 4 6,3 5,0 6,3 4,6 6 4,8 3,3 5,4 3,0 8 3,6 2,5 4,0 2,3 10 2,9 2,0 3,2 1,8 The values are rounded to the first place of decimals. NOTE 1 bar = 10 5 N/mm 2. Table 2 S calc,max -values for PP-B a p D bar Application Class 1 Class 2 Class 4 Class 5 S calc,max -values a 4 4,2 3,0 4,9 3,0 6 2,8 2,0 3,2 2,0 8 2,1 1,5 2,4 1,5 10 1,7 1,2 1,9 1,2 The values are rounded to the first place of decimals. Table 3 S calc,max -values for PP-R a p D bar Application Class 1 Class 2 Class 4 Class 5 S calc,max -values a 4 6,9 5,3 6,9 4,7 6 5,0 3,5 5,5 3,2 8 3,8 2,6 4,1 2,4 10 3,0 2,1 3,3 1,9 The values are rounded to the first place of decimals. Table 4 S calc,max -values for PP-RCT a p D bar Application Class 1 Class 2 Class 4 Class 5 S calc,max -values a 4 8,2 8,2 8,2 7,3 6 6,1 5,7 6,1 4,9 8 4,5 4,3 4,6 3,7 10 3,6 3,4 3,7 2,9 The values are rounded to the first place of decimals.

10 10 Table 5 Pipe dimensions for dimension class A (sizes in accordance with ISO 4065:1996 and applicable for all classes of service conditions) Dimensions in millimetres Nominal size DN/OD Nominal outside diameter Mean outside diameter Pipe series S 8 a S 6,3 a S 5 S 4 a S 3,2 S 2,5 S 2 Wall thicknesses d n d em,min d em,max e min and e n ,3 1,8 1,8 1,8 1,8 1,8 2,0 2, ,3 1,8 1,8 1,8 1,8 2,2 2,7 3, ,3 1,8 1,8 1,9 2,3 2,8 3,4 4, ,3 1,8 1,9 2,3 2,8 3,5 4,2 5, ,3 1,9 2,4 2,9 3,6 4,4 5,4 6, ,4 2,4 3,0 3,7 4,5 5,5 6,7 8, ,5 3,0 3,7 4,6 5,6 6,9 8,3 10, ,6 3,8 4,7 5,8 7,1 8,6 10,5 12, ,7 4,5 5,6 6,8 8,4 10,3 12,5 15, ,9 5,4 6,7 8,2 10,1 12,3 15,0 18, ,6 8,1 10,0 12,3 15,1 18,3 22, ,2 7,4 9,2 11,4 14,0 17,1 20,8 25, ,3 8,3 10,3 12,7 15,7 19,2 23,3 28, ,5 9,5 11,8 14,6 17,9 21,9 26,6 32,1 a Only valid for PP-RCT

11 11 Table 10 Mechanical characteristics of pipes Characteristic Requirement Test parameters for the individual tests Resistance to internal pressure No failure during the test period Hydrostatic (hoop) stress MPa PP-H Test temp. Test period Number of test pieces C h 21, , , , PP-B Test temp. Test period Hydrostatic (hoop) stress MPa Number of test pieces C h 16, , , , PP-R Test temp. Test period Hydrostatic (hoop) stress MPa Number of test pieces C h 16, , , , PP-RCT Test temp. Test period Hydrostatic (hoop) stress MPa Number of test pieces C h 15, , , , Test parameters for all tests a Sampling procedure Type of end cap Orientation of test piece Type of test Type A Not specified Water-in-water a The sampling procedure is not specified. For guidance see ISO/TS [3]. Test method ISO , ISO

12 12 Table 11 Physical and chemical characteristics of pipes Characteristic Requirement Test parameters Test method Parameter Value Longitudinal reversion 2 % Test temperature Method B of PP-H 150 C ISO 2505 (oven test) PP-B 150 C PP-R 135 C PP-RCT 135 C Duration of exposure for: e n 8 mm 8 mm < e n 16 mm e n > 16 mm Number of test pieces 1 h 2 h 4 h 3 Thermal stability by No bursting Sampling procedure a ISO , hydrostatic pressure during the test Hydrostatic (hoop) stress ISO testing period PP-H 1,9 MPa PP-B PP-R 1,4 MPa 1,9 MPa PP-RCT Test temperature Type of test End cap Orientation Test period Number of test pieces 2,6 MPa 110 C Water-in-air Type A Not specified 8760 h 1 Impact resistance 10 % Sampling procedure Test temperature PP-H a 23 C ISO , ISO PP-B PP-R PP-RCT Number of test pieces 0 C 0 C 0 C 10 Melt flow rate 0,5 g/10 min Test temperature 230 C ISO (compound) Mass Number of test pieces 2,16 kg 3 Melt flow rate (pipe) 30 % maximum Test temperature 230 C ISO difference Mass 2,16 kg compared with compound from Number of test pieces 3 the same batch. a The sampling procedure is not specified. For guidance see ISO/TS [3].

13 13 Table 12 Minimum required marking Aspects Marking or symbol - Number of this International Standard ISO Manufacturer s name and/or trade mark Name or code - Nominal outside diameter and nominal wall thickness e.g. 16 2,2 - Pipe dimension class e.g. A - Material e.g. PP-R - Application class combined with operating pressure e.g. Class 1/10 bar - Opacity a e.g. opaque - Manufacturer s information b a If declared by the manufacturer. b For proving traceability the following details shall be given: a) the production period, year and month, in figures or in code; b) a name or code for the production site if the manufacturer is producing at different sites. NOTE Attention is drawn to the possible need to include CE marking when required for legislative purposes. Table A.3 S calc,max -values for PP-H a b P D Bar Application Class 1 Class 2 Class 4 Class 5 S calc,max -values a 4 6,3 b 5,0 6,3 b 4,6 6 4,8 3,3 5,4 3,0 8 3,6 2,5 4,0 2,3 10 2,9 2,0 3,2 1,8 The values are rounded to the first place of decimals. Based on σcold: pd. Table A.4 S calc,max -values for PP-B a p D bar Application Class 1 Class 2 Class 4 Class 5 S calc,max -values a 4 4,2 3,0 4,9 3,0 6 2,8 2,0 3,2 2,0 8 2,1 1,5 2,4 1,5 10 1,7 1,2 1,9 1,2 The values are rounded to the first place of decimals.

14 14 Table A.5 S calc,max -values for PP-R a b p D bar Application Class 1 Class 2 Class 4 Class 5 S calc,max -values a 4 6,9 b 5,3 6,9 b 4,7 6 5,0 3,5 5,5 3,2 8 3,8 2,6 4,1 2,4 10 3,0 2,1 3,3 1,9 The values are rounded to the first place of decimals. Based on σcold: pd. Table A.6 S calc,max -values for PP-RCT a b p D bar Application Class 1 Class 2 Class 4 Class 5 S calc,max -values a 4 8,2 b 8,2 b 8,2 b 7,3 6 6,1 5,7 6,1 4,9 8 4,5 4,3 4,6 3,7 10 3,6 3,4 3,7 2,9 The values are rounded to the first place of decimals. Based on σcold: pd.

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16 16 Pex-B Pipe KOD DN EN BOX (PCS) Pex Pipe - PN16 En Dn KOD SIZE EN BOX (PCS) , , , , , , , , ,1 4 Pex Pipe - PN20 En Dn KOD SIZE EN BOX (PCS) , , , , , , , ,3 4 PPR Composite Pipe - PN25 En Dn KOD SIZE EN BOX (PCS) , , , , , , , ,3 4

17 17 PPR Composite Pipe - PN20 En Dn KOD SIZE EN BOX (PCS) , , , , , , PPR Pipe with Aluminium - PN 25 Dn KOD SIZE EN BOX (PCS) , , , , , ,5 16 En Cross Q En KOD Q EN BOX (PCS) , , , ,7 20 Crossover Socket Type KOD QDN Q BOX (PCS) ,5 14, , , Q Q

18 18 C Cross KOD QDN Q BOX (PCS) ,5 14, , , Socket KOD QDN Q BOX (PCS) ,5 14, , , ,4 20, ,4 23, ,5 27, , , , Reduction L2 D2 KOD ødn ø ød2 L2 BOX (PCS) *20 19,5 14, , *20 19,5 14, , *25 24, , *25 24, *32 31, *32 31, *40 39,4 20, *40 39,4 20, *50 49,4 23, Reduction L2 D2 KOD ødn ø ød2 L2 BOX (PCS) x 50 49,4 23, x 63 62,5 27, x 40 39,4 20, x 50 49,4 23, x 63 62,5 27, x 75 74, x 50 49,4 23, x 63 62,5 27, x 75 74, x 90 89,

19 19 Elbow 90 L 90 KOD ødn ø L BOX (PCS) ,5 14, , , ,4 20,5 60 L ,4 23, ,5 27, , , , Elbow 45 L L 45 KOD ødn ø L BOX (PCS) ,5 14, , , ,4 20, ,4 23, ,5 27, , , , Tail Elbow 90 KOD ø ød2 L2 BOX (PCS) , , , , , ,5 90 D2 L2 Cap KOD QDN Q BOX (PCS) ,5 14, , , ,4 20, ,4 23, ,5 27, , , ,

20 20 Female Transition Rp KOD ødn ø Rp BOX (PCS) ,5 14,5 1/2'' ,5 14,5 3/4'' ,5 16 1/2'' ,5 16 3/4'' ,5 18 1/2'' ,5 18 3/4'' ,5 18 1'' ,4 20,5 1 1/4'' ,4 23,5 1 1/2'' ,5 27,5 2'' 30 Female Transition Rp KOD ødn ø Rp A-A BOX (PCS) ,7 2 1/ ,7 3 92, , Male Transition G KOD ø G BOX (PCS) ,5 14,5 1/2'' , /4'' ,5 16 1/2'' ,5 16 3/4'' ,5 18 1/2'' ,5 18 3/4'' ,5 18 1'' ,4 20,5 1 1/4'' ,4 23,5 1 1/2'' ,5 27,5 2'' 12 Male Transition G KOD ødn ø G A-A BOX (PCS) ,7 2 1/ , ,

21 21 Male Elbow KOD ø G BOX (PCS) ,5 14,5 1/2'' 80 G ,5 14,5 3/4'' ,5 16 1/2'' ,5 16 3/4'' ,5 18 3/4'' ,5 18 1'' 30 Famale Elbow KOD ødn ø Rp BOX (PCS) ,5 14,5 1/2'' 120 Rp ,5 14,5 3/4'' ,5 16 1/2'' ,5 16 3/4'' ,5 18 3/4'' ,5 18 1'' 30 Male Elbow Wall Type KOD ødn ø G BOX (PCS) ,5 14,5 1/2'' 75 G Famale Elbow Wall Type KOD ødn ø Rp BOX (PCS) ,5 14,5 1/2 75 Rp ,5 14,5 3/ ,5 16 1/ ,5 16 3/ ,5 18 3/ ,

22 22 Male T G KOD ødn ø G BOX (PCS) ,5 14,5 1/2'' ,5 14,5 3/4'' ,5 16 1/2'' ,5 16 3/4'' ,5 18 3/4'' ,5 18 1'' 30 Famale T Rp KOD ødn ø Rp ,5 14,5 1/2'' ,5 14,5 3/4'' ,5 16 1/2'' ,5 16 3/4'' ,5 18 3/4'' ,5 18 1'' Battery Connection (Fixed) KOD ødn ø Rp BOX (PCS) ,5 14,5 1/2'' 30 Rp Battery Connection (Adjustable) KOD ødn ø RP BOX (PCS) ,5 1/ ,5 1/2 27 Rp Rp

23 23 Battery Connection KOD ødn ø Rp BOX (PCS) ,5 14,5 1/2'' 50 Rp Rp T Piece Eqval D3 L3 L2 D2 KOD ødn ø ød2 ød3 L2 L3 BOX (PCS) ,5 19,5 19,5 14,5 14,5 14, ,5 24,5 24, ,5 31,5 31, ,4 39,4 39,4 20,5 20,5 20, ,4 49,4 49,4 23,5 23,5 23, ,5 62,5 62,5 27,5 27,5 27, ,7 74,7 74, ,7 89,7 89, ,7 109,7 109, Reduction T D3 L3 L2 D2 KOD ødn ø ød2 ød3 L2 L3 BOX (PCS) *20*20 24,5 19,5 19, ,5 14, *20*25 24,5 19,5 24, , *20*20 31,5 19,5 19, ,5 14, *20*32 31,5 19,5 31, , *25*20 31,5 24,5 19, , *25*25 31,5 24,5 24, *25*32 31,5 24,5 31, *20*40 39,4 19,5 39,4 20,5 14,5 20, *25*40 39,4 24,5 39,4 20, ,5 60 Reduction T D3 KOD ødn ø ød2 ød3 L2 L3 BOX (PCS) *32*40 39,4 31,5 39,4 20, ,5 60 L *20*50 49,4 19,5 49,4 23,5 14,5 23, *25*50 49,4 24,5 49,4 23, ,5 32 L2 D *32*50 49,4 31,5 49,4 23, , *40*50 49,4 39,4 49,4 23,5 20,5 23, *20*63 62,5 19,5 62,5 27,5 14,5 27, *25*63 62,5 24,5 62,5 27, , *32*63 62,5 31,5 62,5 27, , *40*63 62,5 39,4 62,5 27,5 20,5 27, *50*63 62,5 49,4 62,5 27,5 23,5 27,5 18

24 24 PPR Ball Valve KOD AÇIKLAMA BOX (PCS) /2'' /4'' '' /4'' /2'' '' 63 4 PPR Filter A-A KOD Rp ø ød2 L A-A BOX (PCS) /2'' 19, /4'' 24, D2 L PPR Stop Valve KOD ødn ø AA Rp G BOX (PCS) ,5 14,5 17 1/2'' Tr 10x , /4'' Tr 10x2 40 Rp A-A G

25 25 Concealed Valve KOD Q BOX (PCS) , ,5 KOD RP AA BOX (PCS) / /4 30 Concealed Valve KOD Q BOX (PCS) , ,5 KOD RP AA BOX (PCS) / /4 30 Concealed Valve KOD Q BOX (PCS) , ,5 KOD RP AA BOX (PCS) / /4 30 Concealed Valve KOD Q BOX (PCS) , ,5 KOD RP AA BOX (PCS) / /4 30

26 26 Double Clamp KOD Dn BOX (PCS) , , ,5 60 Single Clamp KOD Dn BOX (PCS) , , , ,4 400 Omega PPRC Pipe KOD ødn En BOX (PCS) , , , ,7 5 En Dn Cross PPRC Pipe KOD ødn ø BOX (PCS) ,5 14, , , ,4 20,5 40

27 27 Nipple With Loose Nut AA Rp KOD ødn ø AA Rp BOX (PCS) ,5 24 1/2'' ,5 30 3/4'' 150 Elbow Nipple With Loose Nut AA Rp KOD ødn ød AA Rp BOX (PCS) ,5 24 1/2'' ,5 30 3/4'' 150 D L Female Transition Union A-A 2 Rp-2 A-A 1 Rp-1 KOD ødn ø L Rp - 1 Rp-2 A-A1 A-A2 BOX (PCS) ,5 14,5 1/2'' 1'' ,5 16 3/4'' 1 1/4'' ,5 18 1'' 1 1/2'' ,4 20,5 1 1/2'' 2'' 45, ,4 23,5 1 3/4'' 2 1/2'' 53, ,5 27,5 2'' 3 1/4'' ,5 10 Male Transition Union A-A 2 KOD ødn ø L G Rp A-A1 A-A2 BOX (PCS) Rp ,5 14,5 1/2'' 1'' A-A ,5 16 3/4'' 1 1/4'' 26, G ,5 18 1'' 1 1/2'' ,4 20,5 1 1/2'' 2'' ,4 23,5 1 3/4'' 2 1/2'' ,5 27,5 2'' 3 1/4'' 60,5 102,5 10 L

28 28 Male Transition Union A-A 2 Rp A-A 1 G KOD SIZE EN BOX (PCS) / , / / , / , ,5 50 L L Female Transition Union A-A 2 Rp-2 A-A 1 Rp-1 KOD SIZE EN BOX (PCS) / , / / , / , ,5 50 PPR Adapter AA-1 KOD Dn ø AA-1 AA-2 BOX (PCS) , , , ,5 47, , , ,4 79,5 84, , AA-2 PPRC Radiator Valve KOD G ødn ø BOX (PCS) / , / , / , / ,5 60 G G

29 29 Blind Cap AA KOD AA G BOX (PCS) /2'' /4'' /2'' 100 G

30 NOTES

31 NOTES

32 NOTES

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