Programmable Espresso Machine
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1 Programmable Espresso Machine 1.0 INFORMATION Description: Colour: Programmable Espresso maker with power save mode, integrated conical burr grinder with bean hopper (auto sealing to securely hold beans in hopper), grind size selector and dose adjust dial. Programmable coffee dose button: select between single cup or double cup. It has and Integrated / removable tamper, cup warming tray, 15 bar pump, fits extra large cup height for coffee mugs, electronic temperature control and pressure gauge. Advanced dual wall and single wall filters. Cleaning indicator, forged brass filter holder with extended outlets. Swivel steam wand and stainless steel frothing attachment, removable 2.5 litre water tank. Removable wet and dry coffee separator drip trays and drip tray full indicator Brushed stainless steel AU/NZ BES V 50Hz 1450W First Sale Date: 18/02/2009 Voltage: CANADA BREBES860XL 120V 60Hz W First Sale Date: US BES860XL 120V 60Hz W First Sale Date: English: Parts are available as per Spare Parts listing. Availability of parts may vary depending on the country where the product is sold. Whilst the diagram may show all parts parts available for a particular country may differ. Services: French: Les pièces sont disponibles selon la liste des pièces de rechange. La disponibilité des pièces peuvent changer selon le pays où le produit est vendu. Tandis que les diagrammes montre toutes les pièces disponibles, mais celles ci peut différer pour un pays particulier. Spanish: Las partes de repuesto son disponibles al correspondido de la lista de partes de repuesto. Las partes disponible pueden diferenciar con acuerdo del país donde el producto sea vendido.durante el diagramo demuestre que las partes de repuesto son disponibles, perro partes disponibles parra un país en particular pueden ser diferentes. 28 June
2 2.0 Spare Parts Listing NO CANADA US AU/NZ DESCRIPTION SUBS. ITEM 01.9 BPBES BES860XL/01.9 BES860/01.9 ACTUATOR SWITCH GRINDER BES860/ A BPBES A BES860XL/01.9A BES860/01.9A ACTUATOR SWITCH GRINDER QUICK CONNECT BPBES BES860XL/01.15 BES860/01.15 BASE COVER BPBES BES860XL/01.17 BES860/01.17 FOOT BRACKET L BPBES BES860XL/01.17 BES860/01.18 FOOR BRACKET R BPBES BES860XL/01.19 BES860/01.19 FRONT LEFT FOOT BPBES BES860XL/01.20 BES860/01.20 FRONT RIGHT FOOT BPBES BES860XL/01.21 BES860/01.21 REAR LEFT FOOT BPBES BES860XL/01.22 BES860/01.22 REAR RIGHT FOOT BPBES BES860XL/02.18 BES860/02.18 WATER FILTER ASSY PRE TANK 02.2 BPBES BES860XL/02.2 BES860/02.2 WATER DISPENSER BPBES BES860XL/02.22 BES860/02.22 DIFFUSER ASSEMBLY BPBES BES860XL/02.28 BES860/02.28 PUMP INLET TUBE SILICONE 02.3 BPBES BES860XL/02.3 BES860/02.3 GROUP HEAD BPBES BES860XL/02.30 BES860/02.30 TUBE SILICONE DIFF TO WAND BPBES BES860XL/02.31 BES860/02.31 TUBE SILICONE DIFFUS SOLEN BPBES BES860XL/02.32 BES860/02.32 TUBE SILIC DIFFUS SAFE VALV BPBES BES860XL/02.33 BES860/02.33 TUBE SIL FLOWMETER WATER FILT BPBES BES860XL/02.34 BES860/02.34 TEF TUBE MED SOLE THERMOBLK BPBES BES860XL/02.35 BES860/02.35 TEF TUBE LNG SOLE SAFE VALV BPBES BES860XL/02.36 BES860/02.36 TEF TUBE SHRT SOLE THERMBLK BPBES BES860XL/02.41 BES860/02.41 FLOW METER 02.6 BPBES BES860XL/02.6 BES860/02.6 STEAM RING SHOWER HEAD 02.7 BPBES BES860XL/02.7 BES860/02.7 STEAM FILTER SHOWER HEAD 02.8 BPBES BES860XL/02.8 BES860/02.8 SCREW FOR STEAM FILTER BPBES BES860XL/03.17 BES860/03.17 GRINDER DOSE DIAL KNOB 03.9 BPBES BES860XL/03.9 BES860/03.9 PRESSURE GAUGE ASSEMBLY 04.1 BPBES BES860XL/04.1 BES860/04.1 SELECTOR VALVE ASSEMBLY BPBES BES860XL/04.10 BES860/04.10 MICROSWITCH SELECTOR VALVE BES860/04.10A 04.10A BPBES A BES860XL/04.10A BES860/04.10A MICROSWITCH SELECTOR VALVE QUICK CONNECT BPBES BES860XL/04.27 BES860/04.27 FROTHING WAND COMPLETE ASSY 04.27A BPBES A BES860XL/04.27A BES860/04.27A FROTHING WAND ASSY STAINLES STEEL BPBES BES860XL/04.28 BES860/04.28 FROTH ENHANCER BPBES BES860XL/04.29 BES860/04.29 FROTHING SPOUT WITH O RING 04.29A BPBES A BES860XL/04.29A BES860/04.29A FROTHING SPOUT WITH O RING STAINLESS STEEL 05 BPBES86005 BES860XL/05 BES860/05 BEAN HOPPER COMPLETE ASSEMBLY 05.3 BPBES BES860XL/05.3 BES860/05.3 BEAN HOPPER LID 05.4 BPBES BES860XL/05.4 BES860/05.4 BEAN HOPPER KNOB 06 BPBES86006 BES860XL/06 BES860/06 GRINDER COMPLETE ASSEMBLY 06A BPBES86006A BES860XL/06A BES860/06A GRINDER COMPLETE ASSEMBLY THREAD PITCH CHANGED BPBES BES860XL/06.11 BES860/06.11 HANDLE ASSEMBLY FOR OUTER BURR BPBES BES860XL/06.15 BES860/06.15 O RING FOR OUTER BURR BRACKET BPBES BES860XL/06.37 BES860/06.37 SEAL FOR UPPER CONICAL BURR 06.37A BPBES A BES860XL/06.37A BES860/06.37A SEAL FOR UPPER CONICAL BURR 06.5 BPBES BES860XL/06.5 BES860/06.5 ADJUST GEAR 06.5A BPBES A BES860XL/06.5A BES860/06.5A ADJUST GEAR THREAD PITCH CHANGED 28 June
3 NO CANADA US AU/NZ DESCRIPTION SUBS. ITEM 06.6 BPBES BES860XL/06.6 BES860/06.6 ADJUST GEAR RING 06.6A BPBES A BES860XL/06.6A BES860/06.6A ADJUST GEAR RING 06.7 BPBES BES860XL/06.7 BES860/06.7 UPPER BURR BRACKET 06.7A BPBES A BES860XL/06.7A BES860/06.7A UPPER BURR BRACKET NEW CONSTRUCTION 06.8 BPBES BES860XL/06.8 BES860/06.8 OUTER BURR ASSY WITH HANDLE 07.1 BPBES BES860XL/07.1 BES860/07.1 TOP COVER 07.1A BPBES A BES860XL/07.1A BES860/07.1A TOP COVER NEW TYPE 07.9 BPBES BES860XL/07.9 BES860/07.9 MICROSWITCH BEAN HOPPER 07.9A BPBES A BES860XL/07.9A BES860/07.9A MICROSWITCH BEAN HOPPER QUICK CONNECT 08 BPBES86008 BES860XL/08 BES860/08 WATER TANK ASSEMBLY BPBES BES860XL/08.12 BES860/08.12 OBLONG FILTER HANDLE ASSY BPBES BES860XL/08.13 BES860/08.13 CHARCOAL FILTER WATER TANK BPBES BES860XL/08.15 BES860/08.15 OBLONG FILTER HOLDER ASSEMBLY 08.9 BPBES BES860XL/08.9 BES860/08.9 WATER INLET SEAL 09.1 BPBES BES860XL/09.1 BES860/09.1 DRIP TRAY 09.3 BPBES BES860XL/09.3 BES860/09.3 DRIP TRAY COVER 09.5 BPBES BES860XL/09.5 BES860/09.5 DRIP TRAY GRILLE 09.6 BPBES BES860XL/09.6 N/A GRILLE RUBBER GROMMET 09.8 BPBES BES860XL/09.8 BES860/09.8 DRIP TRAY FLOAT 10 BPBES86010 BES860XL/10 BES860/10 FILTER HOLDER & HANDLE ASSY 10A BPBES86010A BES860XL/10A BES860/10A FILTER HOLDER & HANDLE ASSY STAINLESS STEEL 10.1 BPBES BES860XL/10.1 BES860/10.1 FILTER HOLDER SPRING 10.1A BPBES86010A BES860XL/10A BES860/10.1A FILTER HOLDER SPRING NEW TYPE 11.1 BPBES BES860XL/11.1 BES860/11.1 TAMPER ASSEMBLY 11.2 BPBES BES860XL/11.2 BES860/11.2 CLEANING DISC 11.3 BPBES BES860XL/11.3 BES860/11.3 SINGLE WALL FILTER SINGLE CUP BPBES BES860XL/11.31 BES860/11.31 DUAL WALL FILTER SINGLE CUP 11.4 BPBES BES860XL/11.4 BES860/11.4 SINGLE WALL FILTER DOUBLE CUP BPBES BES860XL/11.41 BES860/11.41 DUAL WALL FILTER DOUBLE CUP 11.5 BPBES BES860XL/11.5 BES860/11.5 STORAGE TRAY 11.6 BPBES BES860XL/11.6 BES860/11.6 HEXAGON ALLEN KEY TOOL 11.7 BPBES BES860XL/11.7 BES860/11.7 CLEANING TOOL BPBES BES860XL/11.81 BES860/11.81 COFFEE SPOON BPBES BES860XL/11.82 BES860/11.82 CLEANING BRUSH OLD 11.82A TBA TBA BES860/11.82A CLEANING BRUSH 11.9 BPBES BES860XL/11.9 BES860/11.9 FROTHING JUG BPBES BES860XL/12.10 BES860/12.10 TEFL TUBE SOLENOID TO WAND BPBES BES860XL/12.11 BES860/12.11 TEFL TUBE TO PRESSURE GAUGE BPBES BES860XL/12.12 BES860/12.12 SILIC TUBE WATER FILT TANK 12.3 BPBES BES860XL/12.3 BES860/12.3 STEAM WAND HANDLE 12.4 BPBES BES860XL/12.4 BES860/12.4 GRIND ADJUST DIAL PRINTED 12.5 BPBES BES860XL/12.5 BES860/12.5 STEAM SELECTOR DIAL 14 BPBES86014 BES860XL/14 BES860/14 SOLENOID VALVE ASSY 14 TBA TBA BES860/14.77 SOLENOID VALVE CONNECTOR KIT 14.8 BPBES BES860XL/14.8 BES860/14.8 SOLENOID COIL OLAB BPBES BES860XL/14.9 BES860/14.9 SOLENOID COIL OLAB 9200H 17 BPBES86017 BES860XL/17 BES860/17 SAFETY VALVE 18.1 BPBES BES860XL/18.1 BES860/18.1 PCB ASSEMBLY LEFT GRINDER BES860/ A BPBES A BES860XL/18.1A BES860/18.1A PCB ASSEMBLY LEFT GRINDER QUICK CONNECT 28 June
4 NO CANADA US AU/NZ DESCRIPTION SUBS. ITEM 18.2 BPBES BES860XL/18.2 BES860/18.2 PCB ASSY RIGHT COFFEE DOSE BES860/ A BPBES A BES860XL/18.2A BES860/18.2A PCB ASSY RIGHT COFFEE DOSE QUICK CONNECT 18.3 BPBES BES860XL/18.3 BES860/18.3 PCBS SWITCHES WIRES FULL ASSY 18.3A BPBES A BES860XL/18.3A BES860/18.3A MAIN PCB QUICK CONNECT 18.4A BPBES A BES860XL/18.4A BES860/18.4A TRIAC PCB QUICK CONNECT 19 BPBES86019 BES860XL/19 BES860/19 PUMP 19.1 BPBES BES860XL/19.1 BES860/19.1 THERMAL PROTECTOR PUMP 25 BPBES86025 BES860XL/25 BES860/25 THERMOCOIL COMP ASSEMBLY 25.2 BPBES BES860XL/25.2 BES860/25.2 THERMOSTAT 184 DEG C 25.3 BPBES BES860XL/25.3 BES860/25.3 THERMISTER ASSEMBLY 25.3A BPBES A BES860XL/25.3A BES860/25.3A THERMISTER ASSEMBLY QUICK CONNECT 25.6 BPBES BES860XL/25.6 BES860/25.6 THERMAL FUSE 216 DEGC 25.8 BPBES BES860XL/25.8 BES860/25.8 O RING FOR THERMOCOIL 89 N/A N/A BES860/89 CLEANING KIT 89 BPBES86089 BES860XL/89 N/A CLEANING TABLETS BEC250 89N BPBES86089N BES860XL/89N N/A CLEANING KIT COMPLETE 90 BPBES86090 BES860XL/90 BES860/90 INSTRUCTION BOOK Service Notes: Please note that effective immediately all BES860 units have to be plugged into an ammeter to check for correct Triac operation. There should be negligible current drawn. If it draws 3 4amps than the Triac is leaking and Triac PCB should be replaced. BES860 Version A parts PCB with Quick Connectors 28 June
5 28 June
6 28 June
7 3.0 Circuit Diagram Page 1 of (Main PCB) 28 June
8 Circuit Diagram Page 2 of (Left PCB Grinder) 28 June
9 Circuit Diagram Page 2 of (Right PCB Coffee Dose) 28 June
10 4.0 Exploded View( refer to spare parts listing above) Page 1 of 3 Note: Not all parts are available please see Spare Parts Listing 28 June
11 Exploded View Page 2 of 3 28 June
12 Exploded View Page 3 of 3 28 June
13 5.0 Pictures NOT SORTED /A VERSION SHOWN AT END OF PICTURES & June
14 June
15 June
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18 02.22 & & Cleaning Kit June
19 03.9 BES860/01.15 BASE COVER /A VERSION PICTURES FOLLOW PRODUCTION DATE CODE OF CHANGE: BES A 04.10A 04.27A 04.29A 06.37A 28 June
20 28 June A 06.6A 06.7A 06A 07.1A 07.9A 10.1A 10A 11.82A 18.1A 20
21 18.2A 18.4A 25.3A 28 June
22 MAIN FUNCTIONS AND FEATURES Integrated conical burr grinder with adjustable grind size selector Bean hopper with 230g capacity Preset Grind dosing Adjustable single or double cup dose with lights Hands free, direct grinding to portafilter Tamper on board integrated or removable Accurate temperature control Dry puck feature Programmable function 1 cup or 2 cup buttons Espresso pressure gauge for ideal espresso zone Commercial style swivel steam wand and stainless steel frothing attachment Advanced dual wall crème system filters Single wall filters Energy saving features Cup warming trays Cleaning reminder light Removable 2 litre water tank with water filter Cord storage Custom designed accessories, stainless steel jug, measuring/tamping spoon, cleaning tool brush, cleaning tablets, cleaning cycle disk, allen key, storage tray 6.0 CORE TECHNOLOGY Integrated conical burr grinder with adjustable grind size selector Thermocoil heating system with integrated stainless steel water coil 7.0 CLEANING AND DECALCIFICATION Refer to instruction book 1. INSTALLING / REPLACING THE FILTER IN THE WATER TANK Remove the filter from the plastic bag, and soak in a cup of water for 5 minutes Rinse the filter under cold running water for 5 seconds Wash the stainless steel mesh in the plastic filter compartment with water and assemble Set the date dial to 2 months ahead To install, push down to lock into place AND CLEANING YOUR BREVILLE PROFESSIONAL 800 COLLECTION FRESCA MACHINA 8.0 PORTAFILTER CLEANING Periodically run water through the machine with the portafilter in place, but without any ground coffee, to rinse out any residual coffee particles. Soak 5 Minutes 9.0 Water Filter - REPLACEMENT DUE The Water Filter provided with the Fresca Espresso Machina can significantly reduce substances that affect the smell and taste of water such as free chlorine, certain pesticides and organic impurities as well as traces of heavy metals. The Water Filter can be removed from the water tank during operation if not required June
23 10.0 CUSTOMER MAINTENANCE Refer to instruction book Page 44 onwards 11.0 SERVICE AND REPAIR - ACCESS PROCEDURE 11.1 Remove water tank 11.2 Remove drip trays 11.3 Remove bean hopper assembly Remove Bean hopper assy Remove water tank Remove drip tray 28 June
24 11.4 remove two screws as shown below Remove 2 screws 28 June
25 11.5 To remove the back plastic cover remove the 3 plastic screw plugs Remove 2 inner screws Remove 2 outer screws Remove 3 screw plugs 28 June
26 remove 3 screws which are underneath the plastic caps remove 2 outer screws remove 2 inner screws 28 June
27 11.6 Lift and remove the top cover 28 June
28 11.7 Remove mica shield Remove mica shield 28 June
29 11.8 Remove 2 front panel screws as shown below Remove 2 panel screws 28 June
30 11.9 Lever off the front panel Lever off front panel 28 June
31 11.10 Lever and pull off the back plastic cover 28 June
32 11.11 Cut cable tie and remove hose to completely remove the back plastic cover Cut cable tie & remove hose 28 June
33 11.12 Back cover can be completely removed and all internals should be visible now 28 June
34 12.0 To Change Main PCB 12.1 Remove 4 screws from the main pcb cover 12.2 Remove the pcb cover by unclipping locking tabs(3) Remove 4 Screws Unclip 3 Locking Tabs 28 June
35 28 June
36 12.3 Main pcb will be accessible now 28 June
37 13.0 Removal of Control Panel PCB 13.1 Remove 3 screws on each switch controls on the control panel Remove 3 screws each 28 June
38 13.2 Unclip locking tabs 13.3 Pcb can now be removed from the front panel Unclip 2 lock tabs 28 June
39 14.0 To Change Grinder Assembly 14.1 remove the grinder setting control knob( recommend set position to Dual Wall setting) To remove grind control knob, remove screw 28 June
40 28 June
41 14.2 Mark gear position 14.3 Remove 4 grinder mounting screws Mark gear position 28 June
42 4 th Screw Remove 4 screws 28 June
43 14.4 Remove the back cover of the main pcb Remove pcb back cover 28 June
44 14.5 Grinder assembly can be removed now 28 June
45 15.0 To Remove Pressure Gauge 15.1 Tilt control panel backwards 28 June
46 15.2 Remove hose clip Remove hose clip 28 June
47 15.3 Undo 3 screws Remove 3 screws 28 June
48 15.4 Pressure gauge assembly can now be removed 28 June
49 15.5 Undo plastic connector piece Undo connector piece 28 June
50 15.6 Remove pressure gauge mounting nuts Remove nuts 28 June
51 16.0 SERVICE DIAGNOSIS TOOLS 16.1 Pressure Gauge not working for units with pdc less than 917 due to calcium build up in the hose or pressure gauge inlet, change to new type pressure gauge and old type hose without restrictors 16.2 To reset default volumes of coffee in cup: Reset by pressing and holding program button until the unit beeps 3 times. Then release button. Default volumes are: 30ml for one cup 60ml for two cups (Note: above measurement is with actual coffee in filter) 16.3 Complaint of not getting Dry puck ensure coffee filled into portafilter is tamped up to silver line of the Tamper 16.4 Grind dosing single and double cup lights flashes alternately The hopper is not LOCKED in position Clean me light flashes Plug unit and switch on power point. Simultaneously press and hold one cup, two cup and than the power button for 3secs.The cleaning cycle will commence and last for 5mins.Once complete three beeps will sound OTHER TECHNICAL KEY DATA & FEATURES 15 bar pump Italian designed and made Accurate temperature control Breville digital technology provides accurate temperature control for a full flavoured espresso Thermocoil heating system with integrated stainless steel water coil ensures accurately controlled water temperature Pre-brew function for optimal extraction and distribution of water through the coffee puck Auto purge function for optimal coffee extraction temperature Control dry puck feature removes excess water from the filter basket after coffee extraction Flat shower head for even distribution of water through the coffee puck 28 June
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