SANDVIK GRINDING EQUIPMENT INCREASES YOUR PRODUCTIVITY

Transcription

1 SANDVIK GRINDING EQUIPMENT INCREASES YOUR PRODUCTIVITY

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3 CONTENT CONTENTS INTEGRAL STEEL GRINDER RG100E...4 INTEGRAL STEEL GRINDER RG100H...5 INTEGRAL STEEL GRINDER RG100P...6 INTEGRAL STEEL AND CROSS GRINDER RG140P...7 BUTTON BIT GRINDER RG BUTTON BIT GRINDER RG BUTTON BIT GRINDER RG420E BUTTON BIT GRINDER RG420H BUTTON BIT GRINDER RG BUTTON BIT GRINDER RG BUTTON BIT GRINDER RG GRINDING WHEELS GRINDING CUPS GRINDING ACCESSORIES Grinding Equipment Sandvik Mining 3

4 INTEGRAL STEEL GRINDER RG100E INTEGRAL STEEL GRINDER RG100E Mobile, lightweight, electrical grinder. Intended for frontal and gauge grinding of chisel integral steels. Air pressure Rated power (motor) Idling speed Hose connections: Air, air hose Water, water hose Grinding wheel dimensions Weight inclusive of grinding wheel Cutting-edge radius Cutting-edge angle 110 Max 8 bar 5-10 l/sec 1.1 kw 2800 (50 Hz) r.p.m./ 3400 (60 Hz) r.p.m. 9.5 mm (3/8") 9.5 mm (3/8") 611x550x x546x321 mm 21.5 kg 80 mm Complete grinder, hydraulic powered XX *For two last digits, see table below, under Code VOLTAGE/PHASE ALT. Voltage Phases Hz Code V 1 50/60 Hz V 3 50/60 Hz V 3 50/60 Hz 59 Grease, 0.42 kg cartridge GRINDING WHEEL DIMENSIONS D = 127 mm W = 63 mm d = 32 mm D1 = 80 mm w = 50 mm Grinding wheel for dry grinding Protective goggles T-hexagon wrench Grinding wheel (dry grinding) Grinding wheel (wet grinding) Kit for grinding plug hole drill steels Mounting bracket (for drill rig) Support for integral steels Grinding template for chisel bit Grinding template for plug hole steels Sandvik Mining Grinding Equipment

5 INTEGRAL STEEL GRINDER RG100H INTEGRAL STEEL GRINDER RG100H Mobile, lightweight, hydraulic grinder. Intended for frontal and gauge grinding of chisel integral steels. Hydraulic pressure Max 200 bar/min. 140 bar Oil flow consumption 12 l/min Air pressure Max 8 bar 5-10 l/sec Rated power (motor) 4 kw Idling speed 3700 r.p.m. Hose connections: Hydraulic, hydraulic hose Air, air hose Water, water hose R 3/8" female thread 9.5 mm (3/8") 9.5 mm (3/8") 600x550x350 Grinding wheel dimensions 127x63x32 mm Weigh inclusive of grinding wheel 15.5 kg Cutting-edge radius 80 mm Cutting-edge angle 110 Complete grinder, hydraulic powered Grinding wheel for dry grinding Protective goggles T-hexagon wrench GRINDING WHEEL DIMENSIONS D = 127 mm W = 63 mm d = 32 mm D1 = 80 mm w = 50 mm Grinding wheel (dry grinding) Grinding wheel (wet grinding) Kit for grinding plug hole drill steels Mounting bracket (for drill rig) Support for integral steels Grinding template for chisel bit Grinding template for plug hole steels Grease, 0.42 kg cartridge Grinding Equipment Sandvik Mining 5

6 INTEGRAL STEEL GRINDER RG100P INTEGRAL STEEL GRINDER RG100P Mobile, lightweight, pneumatic grinder. Intended for frontal and gauge grinding of chisel integral steels. Air pressure Max 8 bar/min 6 bar l/sec Rated power (motor) 1.7 kw Idling speed 4900 r.p.m. Hose connection: Air, air hose Air or water hose for cooling 12.5 mm (1/2") 9.5 mm (3/8") 660x550x350 Grinding wheel dimensions 127x63x32 mm Weight inclusive of grinding wheel 18.5 kg Cutting-edge radius 80 mm Cutting-edge angle 110 Grinder, air powered Grinding wheel for dry grinding Protective goggles T-hexagon wrench Support bracket GRINDING WHEEL DIMENSIONS D = 127 mm W = 63 mm d = 32 mm D1 = 80 mm w = 50 mm Grinding wheel (dry grinding) Grinding wheel (wet grinding) Kit for grinding plug hole drill steels In line oiler Mounting bracket (for drill rig) Support for integral steels Grinding template for chisel bit Grinding template for plug hole steels Air tool oil, 1 litre Grease, 0.42 kg cartridge Sandvik Mining Grinding Equipment

7 INTEGRAL STEEL AND CROSS GRINDER RG140P INTEGRAL STEEL AND CROSS GRINDER RG140P Basic pneumatic grinder intended for frontal and gauge grinding of integral steels (with straight grinding wheel) or cross and X-bits (with angled grinding wheel). Machine is suitable for bit sizes: Integral steels, all diameters. Cross bits Ø mm. Air pressure Max 8 bar/min 6 bar l/sec Rated power (motor) 1.7 kw Idling speed 3000 r.p.m. Hose connection: Air, air hose 12.5 mm (1/2") 505x276x326 Grinding wheel dimensions: Grinding wheel, 132 Grinding wheel, straight Weight inclusive of grinding wheel 200x28x32 mm 200x32x32 mm 22 kg Grinder, air powered Grinding wheel, for 90 cross bits (bit size: Ø 33-43, for dry grinding) * Grinding wheel dresser Protective goggles T-hexagon wrench Dressing template for 4-inserts (for 90 cross bits) GRINDING WHEEL DIMENSIONS* D = 200 mm W = 28 mm d = 32 mm ACCESSORIES (NOT INCLUDED, TO BE ORDERED SEPARATELY) Grinding wheel, straight for gauge grinding (for dry grinding) ** Grinding wheel, for 90 cross bits (bit size: Ø 33-39, for dry grinding) GRINDING WHEEL DIMENSIONS** D = 200 mm W = 32 mm d = 32 mm Spare rollers for wheel dresser In line oiler Mounting bracket (for drill rig) Air tool oil, 1 litre Grease, 0.42 kg cartridge Grinding Equipment Sandvik Mining 7

8 BUTTON BIT GRINDER RG400 BUTTON BIT GRINDER RG400 Handheld, lightweight, lower powered pneumatic grinder intended for grinding all kinds of button bits with max button size 10 mm. Air Supply pressure Spindle speed Flushing air pressure Flushing water pressure Water consumption Hose connections: Air, air hose Water, water hose Weight Max 8 bar/min 6 bar l/sec r.p.m. Max. 6 bar Max. 6 bar 5-6 l/min 12.5 mm (1/2") 6.3 mm (1.4") 156x533x kg Complete grinder O-ring Hose, 6/4 mm Connector, 6-1/ Nylon packing, 1/ House Nipple, 1/4 -R1/ Plug 6, R9 6 mm Screw (to remove damper) Shock Absorber Tools for O-ring replacement In line oiler Cooling/tank unit, complete Grinding gauge for button up Ø 16 mm Grinding cups see page 17 Air tool oil, 1 litre Sandvik Mining Grinding Equipment

9 BUTTON BIT GRINDER RG410 BUTTON BIT GRINDER RG410 Handheld, lightweight, stronger powered pneumatic grinder intended for grinding all kinds of button bits. Air Supply pressure Spindle speed Flushing air pressure Flushing water pressure Water consumption Hose connections: Air, air hose Water, water hose Weight Max 8 bar/min 6 bar l/sec r.p.m. Max. 6 bar Max. 6 bar 5-6 l/min 12.5 mm (1/2") 6.3 mm (1.4") 156x533x kg Complete grinder O-ring Hose, 6/4 mm Connector, 6-1/ Nylon packing, 1/ House Nipple, 1/4 -R1/ Plug 6, R9 6 mm Screw (to remove damper) Shock Absorber Tools for O-ring replacement In line oiler Cooling/tank unit, complete Grinding gauge for button up Ø 16 mm Grinding cups see page 17 Air tool oil, 1 litre Grinding Equipment Sandvik Mining 9

10 BUTTON BIT GRINDER RG420E BUTTON BIT GRINDER RG420E Stationary electrical grinder for workshops or to be mounted on drill rigs. Intended for grinding all kinds of button bits. Bit holder holds diameters up to Ø 122 mm, this means: Top hammer (TH) button bits (normal skirt) up to Ø 152 mm, TH button bits (retrac skirt) up to Ø 127 mm and down the hole button bits up to Ø 220 mm (max. shank Ø 110 mm and max. head length 110 mm). Air Supply pressure Max 10 bar/min 6 bar l/sec Water Supply pressure Max 8 bar/min 3.5 bar Water consumption (cooling tank) Water consumption (pump) 2-4 l/min l/min Coolant/flushing medium Water Rated power (motor) 1.5 kw Air connection, air hose 9.5 mm (3/8") Water connection, water hose 9.5 mm (3/8") 730x390x390 Weight 45 kg Grinder XX* Grinder with pump XX* Grinder with cover XX* Grinder with pump and cover XX* *For two last digits, see table below, under Code VOLTAGE/PHASE ALT. Voltage Phases Hz Code V 1 50/60 Hz V 3 50/60 Hz V 3 50/60 Hz V 3 60 Hz 63 Bit insert O-ring for Grinding cup Assembly tools for O-ring replacement Lock plate Spindle tool 9 mm Grease gun Grinding cups see page 17 Bit Mandrels **23=R23, 25=R25, 28=R28, 32=R32, 33=R33, 35=R35, 38=R28/T38, 45=T45, 51=T51, 58=ST58, 60=GT60, 68=ST68 Example: Bit mandrel R32 = Grinding gauge for button up to Ø 16 mm SPARE PART KITS Complete Grinding head (13000 r.p.m, including flushing head) /1 All bearings, seals and screws for grinding head Outer Spindle (for Flushing head) Small kit for flushing head Big kit for flushing head Gear oil, 1 litre Air tool oil, 1 litre Grease, 0.42 kg cartridge Sandvik Mining Grinding Equipment

11 BUTTON BIT GRINDER RG420H BUTTON BIT GRINDER RG420H Stationary hydraulic grinder for workshops or to be mounted on drill rigs. Intended for grinding all kinds of button bits. Bit holder holds diameters up to Ø 122 mm, this means: Top hammer (TH) button bits (normal skirt) up to Ø 152 mm, TH button bits (retrac skirt) up to Ø 127 mm and down the hole button bits up to Ø 220 mm (max. shank Ø 110 mm and max. head length 110 mm). Air Supply pressure Max 10 bar/min 6 bar l/sec Water Supply pressure Max 8 bar/min 3.5 bar Water consumption (cooling tank) Water consumption (pump) 2-4 l/min l/min Coolant/flushing medium Water Rated power (motor) kw Air connection, air hose 9.5 mm (3/8") Water connection, water hose 9.5 mm (3/8") Hydraulic connection, hydraulic hose R3/8 female thread 730x390x390 Weight 40 kg Electricity supply 24V DC, 5A Hydraulic Supply pressure Max 200 bar/min 140 bar Hydraulic-oil flow 12 l/min Grinder Grinder with pump Grinder with cover Grinder with pump and cover Grinder with tank Grinder with tank and cover Bit insert O-ring for Grinding cup Assembly tools for O-ring replacement Lock plate Spindle tool 9 mm Grease gun Grinding cups see page 17 Bit Mandrels **23=R23, 25=R25, 28=R28, 32=R32, 33=R33, 35=R35, 38=R28/T38, 45=T45, 51=T51, 58=ST58, 60=GT60, 68=ST68 Example: Bit mandrel R32 = Grinding gauge for button up to Ø 16 mm SPARE PART KITS Complete Grinding head (13000 r.p.m, including flushing head) /1 All bearings, seals and screws for grinding head Outer Spindle (for Flushing head) Small kit for flushing head Big kit for flushing head Gear oil, 1 litre Air tool oil, 1 litre Grease, 0.42 kg cartridge Grinding Equipment Sandvik Mining 11

12 BUTTON BIT GRINDER RG440 BUTTON BIT GRINDER RG440 Stationary electrical grinder for workshops. Intended for grinding all top hammer (TH) button bits. Bit holder holds Bits with diameters up to Ø 102 mm, this means: TH button bits (normal skirt) up to Ø 152 mm, TH button bits (retrac skirt) up to Ø 102 mm. Air Supply pressure Max 10 bar/min 6 bar l/sec Water Supply pressure Max 8 bar/min 3 bar Water consumption l/min Coolant/flushing medium Water Rated power (motor) 1.5 kw Air connection, air hose 9.5 mm (3/8") Water connection, water hose 9.5 mm (3/8") 750x670x795 Weight 95 kg Grinder XX* Grinder with pump XX* Grinder with cover XX* Grinder with pump and cover XX* *For two last digits, see table below, under Code VOLTAGE/PHASE ALT. Voltage Phases Hz Code V 1 50/60Hz V 3 50/60Hz V 3 50/60Hz V 3 60 Hz 63 T38/R38 Bit Mandrel O-ring for Grinding cup Assembly tools for O-ring replacement Lock plate Spindle tool 9 mm Grease gun Example: Bit mandrel R32 = Grinding gauge for button up to Ø 16 mm SPARE PART KITS Complete Grinding head (8000 r.p.m.) including flushing head non-lubrication /1 All bearings, seals and screws for grinding head Outer Spindle (for flushing head) Small kit for flushing head Big kit for flushing head =Non lubrication 2=Lubrication Gear oil, 1 litre Air tool oil, 1 litre Grease, 0.42 kg cartridge Grinding cups see page 17 Bit Mandrels **23=R23, 25=R25, 28=R28, 32=R32, 33=R33, 35=R35, 38=R28/T38, 45=T45, 51=T51, 58=ST58, 60=GT60, 68=ST68 12 Sandvik Mining Grinding Equipment

13 BUTTON BIT GRINDER RG460 BUTTON BIT GRINDER RG460 Stationary electrical grinder for workshops. Intended for grinding all down the hole (DTH) button bits. Bit holder holds dia meters up to Ø 92 mm, this means: DTH button bits up to Ø 200 mm (max. shank Ø 92 mm and max. head length 105 mm). Air Supply pressure Max 10 bar/min 6 bar l/sec Water Supply pressure Max 8 bar/min 3 bar Water consumption l/min Coolant/flushing medium Water Rated power (motor) 1.5 kw Air connection, air hose 9.5 mm (3/8") Water connection, water hose 9.5 mm (3/8") 990x670x795 Weight 95 kg Grinder XX* Grinder with pump XX* Grinder with cover XX* Grinder with pump and cover XX* *For two last digits, see table below, under Code VOLTAGE/PHASE ALT. Voltage Phases Hz Code V 1 50/60 Hz V 3 50/60 Hz V 3 50/60 Hz V 3 60 Hz 63 T38/R38 Bit Mandrel O-ring for Grinding cup Assembly tools for O-ring replacement Lock plate Spindle tool 9 mm Grease gun Insert plate DTH, 3" Insert plate DTH, 4" Insert plate DTH, 5" Insert plate DTH, 6" Grinding cups see page 17 Grinding gauge for button up to Ø 16 mm SPARE PART KITS Complete Grinding head (8000 r.p.m. including flushing head non-lubrication) /1 All bearings, seals and screws for grinding head Outer Spindle (for flushing head) Small kit for flushing head Big kit for flushing head =Non lubrication 2=Lubrication Gear oil, 1 litre Air tool oil, 1 litre Grease, 0.42 kg cartridge Grinding Equipment Sandvik Mining 13

14 BUTTON BIT GRINDER PG470 BUTTON BIT GRINDER RG470 High efficient stationary electrical grinder for workshops. Intended for grinding all button bits. Top Hammer (TH) bits Ø 28 mm (bit length > 65 mm) up to Ø 152 mm, and down the hole (DTH) bits Ø 90 mm up to Ø 270 mm. Air Supply pressure Max 10 bar/min 6 bar l/sec Water Supply pressure Max 8 bar/min 3.5 bar Water consumption 1 l/min Coolant/flushing medium Water Rated power (grinding motor) 3 kw Air connection, air hose 9.5 mm (3/8 ) Water connection, water hose 9.5 mm (3/8 ) 2000x1600x1100 Weight 320 kg Grinder XX* For two last digits, see table below, under Code. Note! Drill Bit suppot are not included in grinder. Parts must be ordered separately. VOLTAGE/PHASE ALT. Voltage Phases Hz Code V 3 50/60 Hz V 3 50/60 Hz 59 O-ring for Grinding cup Assembly tools for O-ring replacement Spindle tool 9 mm Grease gun ACCESSORIES (NOT INCLUDED, TO BE ORDERED SEPARATELY) Drill Bit support, appr. skirt Ø=30-75 mm * Drill Bit support, appr. skirt Ø= mm ** Drill Bit support, appr. skirt Ø= mm *** Grinding cups see page 17 Grinding gauge for button up to Ø 16 mm SPARE PART KITS Outer Spindle (for flushing head) Small kit for flushing head Big kit for flushing head =Non lubrication 2=Lubrication Air tool oil, 1 litre Grease, 0.42 kg cartridge * ** *** 14 Sandvik Mining Grinding Equipment

15 GRINDING WHEELS GRINDING WHEELS GRINDING WHEELS FOR RG100P, RG100H, RG120P AND RG120E GRINDING WHEEL FOR RG100 D W d D1 W COMMENT PART. NO dry or wet grinding wet grinding GRINDING WHEEL FOR RG120 D W d D1 W COMMENT PART. NO wet grinding GRINDING WHEELS FOR SECOROC: JUNIOR AND SENIOR, ATLAS COPCO: TEROC 1500/1501 SECOROC: JUNIOR AND SENIOR, ATLAS COPCO: TEROC 1500/1501 D W d D1 W COMMENT PART. NO wet grinding Grinding Equipment Sandvik Mining 15

16 GRINDING WHEELS GRINDING WHEELS FOR RG300, RG320, RG340 AND RG360 BIT INSERT ANGLE BIT Ø, MM WHEEL ANGLE D W d COMMENT PART. NO 90, Cross bits wet grinding , Cross bits wet grinding , Cross bits wet grinding GRINDING WHEELS FOR RG140 BIT INSERT ANGLE BIT Ø, MM WHEEL ANGLE D W d COMMENT PART. NO 90, Cross bits mm dry grinding , Cross bits mm dry grinding Straight wheel for gauge grinding dry grinding Sandvik Mining Grinding Equipment

17 GRINDING CUPS GRINDING CUPS Grinding cups for RG400, RG410, RG420, RG440, RG460 and RG470 grinders SANCUP SUPER (S) Grinding cups for redressing spherical (and super-spherical) buttons. Shank Ø 9 mm. *= three water flushing slots FOR BUTTON SIZE PART. NO 7 mm ** 8 mm ** 9 mm ** 10 mm ** 11 mm ** 12 mm * 13 mm * 14 mm * 16 mm * 18 mm * **= straight water flushing slots SANCUP SUPER (B) Grinding cups for redressing ballistic (and semiballistic and Robust-ballistic) buttons. Shank Ø 9 mm. *= three water flushing slots FOR BUTTON SIZE PART. NO 7 mm ** 8 mm ** 9 mm ** 10 mm ** 11 mm * 12 mm * 13 mm * 14 mm * 16 mm * 18 mm * **= straight water flushing slots Grinding Equipment Sandvik Mining 17

18 Bits Integrals Integrals Bits GRINDING ACCESSORIES GRINDING ACCESSORIES Wheel dresser WHEEL DRESSER 8-1_37 8-1_37 1) Included in a complete unit. 1) Included in a complete unit. 8-1_103 1) Included in a complete unit. DESCRIPTION PART. NO Wheel dresser, complete Shaft (1 pcs) 1) Bearing bushing (2 pcs) 1) Screw (6 pcs) 1) Cover (2 pcs) 1) set of dresser rollers 1) For plug hole drill steels type 721-XXXX and 722-XXXX For R23 (29/32") thread For R25 (1") thread For R28 (1 1/8") thread For R32 (1 1/4") thread For α330 thread For R35 (1 3/8") thread For R38/T38 (1 1/2") threa For T45 (1 3/4") thread Wheel dresser, complete - Shaft (1 pcs) 1) - Bearing bushing (2 pcs) 1 - Screw (6 pcs) 1) - Cover (2 pcs) 1) - 1 set of dresser rollers 1) For integrals with cross bit / For cross and X-bits with diameter up to 115 mm / For integrals with chise GRINDING TEMPLATE DESCRIPTION PART. NO Grinding template mm 2 mm For integrals with Radiuscross 80 mm bit / For cross and X-bits with diameter up to 115 mm / For integrals with chise Wheel Wheel 3 mm Radius 80 mm Max height of antitaper 2 mm Wheel Wheel 8-1_ Max height of antitaper Carbide 0insert Wheel Wheel 8-1_89 10 For integrals with cross bit / For cross and 110 X-bits with diameter up Carbide insert to 115 mm / For integrals with chisel bit and motor drill steels. For GRINDING buttons TEMPLATE up to 16 mm DESCRIPTION PART. NO Grinding template For buttons up to 16 mm. For OD-bits Pneumatic bit-holder, complete without mandrel for Sandvik RG300/320/340/36 18 Sandvik Mining Grinding Equipment Pneumatic bit-holder, complete without mandrel for Sandvik RG300/320/340/36

19 IMPORTANT HEALTH AND SAFETY INFORMATION MATERIAL COMPOSITION Most hardmetal products contain tungsten carbide and cobalt. ROUTES OF EXPOSURE Grinding or heating hardmetal blanks or hardmetal products will produce dusts or fumes with dangerous ingredients that can be inhaled, swallowed or come in contact with the skin or eyes. ACUTE TOXICITY The dust is toxic by inhalation. Inhalation may cause irritation and inflammation in the airways. Skin contact can cause irritation and rash. Sensitized persons may experience an allergic reaction. CHRONIC TOXICITY Repeated inhalation of aerosols containing cobalt may cause obstruction in the airways. Prolonged inhalation of increased concentrations may cause lung fibrosis or lung cancer. PRECAUTIONARY STATEMENTS Do not breathe dust. Wear protective gloves/protective clothing/eye protection. In case of inadequate ventilation wear respiratory protection. Avoid release to the environment. IF INHALED: If breathing is difficult, remove victim to fresh air and keep at rest in a position comfortable for breathing. If experiencing respiratory symptoms: Call a POISON CENTER or doctor/physician. Cobalt is potent skin sensitizer. Repeated or prolonged contact can cause sensitization. CLASSIFICATION Following hazard classification according to GHS/CLP applies to the hardmetal powder (3 % Co<10 %): Acute Inhalation 3, H331: Toxic if inhale.d Carcinogenicity 1B, H350i, May cause cancer by inhalation. Repr. 2, H361f; Suspected of damaging fertility. STOT RE 1, H372: Causes damage to lungs through prolonged or repeated exposure by inhalation. Resp. Sens. 1B, H334 : May cause allergy or asthma symptoms or breathing difficulties if inhaled. Skin Sens.1, H317: May cause an allergic skin reaction. Aquatic Acute 1, H400: Very toxic to aquatic life. Aquatic Chronic 2, H411: Toxic to aquatic life with long lasting effects.

20 MINING.SANDVIK.COM B ENG Sandvik Mining 2016 SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries.