Operating instructions and service manual Roller Grill GL-R series Version 2.0 NOV 2016
Table of content Table of content...3 1. Introduction...4 2. In general...4 2.1. Manufacturer... 4 2.2. The full name of the machine... 5 2.3. Machine tag... 5 3. Overview and application...6 3.1. Generel desription... 6 3.2. Purpose of the roller grill and intended use... 6 3.3. Warning of forseeable misuse... 6 3.4. Technical specifications and consumtion... 6 3.5. Working place and establisment... 7 4. Safety...7 4.1. Safety precaussions... 7 5. Operation...8 6. Installation...8 6.1. Generally... 8 6.2. Connection... 8 7. Maintanence and repair...9 7.1. Cleaning... 9 7.2. Repair... 10 7.2.1. Spare parts... 10 7.2.2. Wiring diagrams... 18 8. End of use... 22 8.1. Destruction... 22 9. Appendix... 22 9.1. Signs, symbols and pictograms... 22 10. EU Declaration of Conformity... 23
1. Introduction Original instruction manual This manual is a translation of the original manual for the roller grill GLxRxxxx. In the following mentioned as the roller grill. Purpose The purpose of this manual is to ensure proper installation, use, handling and maintenance of the roller grill. Accessibility The manual shall be kept in a to the staff well known place which is easy to access for electricians and other personnel who maintain. Knowledge The employer is obligated to ensure that people who operate, serve and/or maintain the roller grill, has read this instruction manual or as a minimum are familiar with parts which are relevant to their job. Furthermore everybody who operates, serve and/maintain the roller grill is obligated to seek information in this operation instructions manual. 2. In general 2.1. Manufacturer The roller grill is manufactured by: Company: Adress: FKI Fast Food Teknik A/S Byghøjvej 5, Verninge DK-5690 Tommerup Denmark
2.2. The full name of the machine The full name of the roller grill is GL 6R T A O S 45 / 2 GL = Grill Line 6R = Number of rolls e.g. 6 rolls T = PTFE coated rolls A = Aluminium rolls O = Oval rolls S = Sloping cabinet/rolls 45 = Width of rolls [cm] /2 = 2 independent zones 2.3. Machine tag The machine tag is placed on the back
3. Overview and application 3.1. Generel desription The roller grill is designed to cook sausages, wraps and pizza rolls and can be adapted to every customer s needs since it comes in different sizes, depending on the number of rolls, which also are available in different materials and designs. The roller grill has an adjustable temperature, which are controlled by an energy regulator. There is easy access to the food and the roller grill I s easy to clean. The roller grill can be suited with one or two undependable heat zones. 3.2. Purpose of the roller grill and intended use The roller grill is designed for cooking and warm holding of sausages, wraps, pizza rolls or any kind of food with a round long shape. 3.3. Warning of forseeable misuse The roller grill must not be used for anything else than preparing of food products with a shape that suites the ability to be rotated by the rolls. 3.4. Technical specifications and consumtion Dimensions Model Width x depth x height Weight in kilograms GL 6R 45 530 x 265 x 170 mm 12 GL 6R 65 725 x 265 x 170 mm 13 GL 8R 45 530 x 350 x 170 mm 15 GL 8/5RT45/2 530 x 590 x 170 mm 22 GL 8R 65 725 x 350 x 170 mm 18 GL 10R 22 300 x 430 x 170 mm 12 GL 10R 45 530 x 430 x 170 mm 18 GL 10R 65 725 x 430 x 170 mm 23 GL 10R 102 1100 x 430 x 170 mm 32 GL 14R 45 530 x 595 x 170 mm 24 GL 14R 65 725 x 595 x 170 mm 30 GL 14R 102 1100 x 595 x 170 mm 45 GL 16R 45 530 x 680 x 170 mm 27 GL 16R 65 725 x 680 x 170 mm 35
Electricity Connection power: 230 V AC Frequency: 50/60 Hz Model Absorbed power Absorbed current Min. fuse in [kw] [Amp] installation GL 6R 45 0,95 4,15 10 A GL 6R 65 0,95 4,15 10 A GL 8R 45 1,25 5,45 10 A GL 8/5RT45/2 1,25 5,45 10 A GL 8R 65 1,25 5,45, 10 A GL 10R 22 1,55 6,75 10 A GL 10R 45 1,55 6,75 10 A GL 10R 65 1,55 6,75 10 A GL 10R 102 2,05 8,92 10 A GL 14R 45 2,15 9,35 13 A GL 14R 65 2,15 9,35 13 A GL 14R 102 2,30 10,0 13 A GL 16R 45 2,40 10,45 13 A GL 16R 65 2,40 10,45 13 A Noise Airborne noise coming from the roller grill: Measured sound pressure level: < 60 db(a) 3.5. Working place and establisment The working grill must be placed on a table or counter top in an appropriate working height. The roller grill is operated from the front. 4. Safety 4.1. Safety precaussions When the roller grill is in use the user shall be aware of the the rolls are hot. It is recommended to use protection gloves.
5. Operation The roller grill is on the front equipped with a temperature control and a switch with red light for each heating zone, indicating that the heat and rolling function is on. The roller grill is switched on and the rolls are rotating. The heat is controlled by the energy regulator and is put to the right level by turning the scale knob. Steel rolls Scale on regulator knob Temperature on rolls Applies to Aluminium rolls 1 55-60 C Cleaning Holding 1½ 75-80 C Cooking 2 110-150 C 2½ 135-150 C Pre-heat 3 > 200 C (Max heat) Scale on regulator knob Temperature on rolls Applies to 1 45-50 C Cleaning 1½ 60-65 C Holding 2 85-90 C Cooking 2½ 115-120 C Pre-heat 3 > 200 C (Max heat) Note that there is a difference in the temperatures obtained depending on whether the roller grill is equipped with steel rollers or with aluminium rolls. See the roller grills model designation. By roller grill with two heat zones regulates the controls to the right the front zone. 6. Installation 6.1. Generally The roller grill is intended to be placed on a table or counter top and is with adjustable legs. 6.2. Connection An authorized electrician should connect the roller grill. The roller grill is equipped with 1- pole connector with earth (L + N + G). Be aware that the installation is done properly with adequate fuse, protection against fault current and grounding.
7. Maintanence and repair 7.1. Cleaning It is important that the roller grill is cooled off helow 50 C, before cleaning. Turn on the roller grill and put the scale knob on 1. This will make the rollers turning to ease the cleaning process. Wipe the rollers with a damp cloth containing detergent. Wipe in toward the centre of the rollers so that the fat does not flow into the cabinet. Wipe the cabinet with a damp cloth containing detergent. - remember the sidepanels too. NEVER DO THIS!!!! Take out the fat tray underneath the rolls and wash it.
7.2. Repair Authorized personnel with good knowledge of electrical equipment shall only carry out repair. 7.2.1. Spare parts GL10R22
Pos. Part no. Pcs. Description 1 15-10022 1 Cabinet GL10R22 complete 2 83-08950 Slide bearing 3 81-06085 Fat separator, O-ring 3a 81-06067 Fat separator, V-ring 4 83-08869 Drive roll stainless 4a 83-08805 Drive roll steel/teflon 5 83-08854 1 Energy regulator 6 83-08855 1 Knob for energy regulator 7 83-07505 1 Rocker switch 1-pole red 8 83-07507 1 Glow lamp yellow 9 83-08806 1 Guiding bracket for heat elements/chain GL10 10 83-08807 1 Holding bracket for heat elements GL10 11 83-10000 1 Gear motor 12 83-08584 1 Chain wheel for gear motor 13 83-08808 1 Chain tensioner excl. roll 14 83-08070 1 Roll for chain tensioner 15 83-08804 1 Bottom plate 16 83-08803 2 Side cover GL10R22 17 82-06510 4 Leg M8, adjustable 18 83-08802 1 Fat traygl10r22 19 83-08850 1 Heat element R22 230V 83-08078 1 Roller chain GL10
GL R45 Pos. Part no. Pcs. Description 1 15-10022 1 Cabinet GL6R45 complete 1a 15-08045 1 Cabinet GL8R45 complete 1b 15-10045 1 Cabinet GL10R45/2 complete 1c 15-14045 1 Cabinet GL14R45/2 complete 1d 15-16045 1 Cabinet GL16R45/2 complete 2 83-10000 2 Gear motor (1 pcs. per zone) 3 83-08950 Slide bearing (2 pcs. per roll) 4 81-06085 Fat separator, O-ring (2 pcs. per roll) 4a 81-06067 Fat separator, V-ring (2 pcs. per roll) 5 83-08584 2 Chain wheel for gear motor 6 83-08811 Drive roll stainless R45 6a 83-08796 Drive roll steel/teflon RT45
6b 83-09107 Drive roll stainless oval RO45 6c 83-09091 Drive roll alu/teflon RTA45 7 83-08853 Heat element R45 230V (1 pce. per 2 rolls) 8 83-08938 1 Holding bracket for heat element GL6 9 83-08946 1 Holding bracket for heat element GL8 10 83-08948 1 Guiding bracket for heat elements/chain GL8 11 83-08935 1 Guiding bracket for heat elements/chain GL6 12 83-08854 2 Energy regulator 13 83-07505 2 Rocker switch 1-pole red 14 83-07507 2 Glow lamp yellow 15 83-08934 1 Bottom plate GL6R45 15a 83-08964 1 Bottom plate GL8R45 15b 83-08799 1 Bottom plate GL10R45 15c 83-08944 1 Bottom plate GL14R45 15d 83-09054 1 Bottom plate GL16R45 16 83-08933 1 Fat tray GL6R45 16a 83-08963 1 Fat tray GL8R45 16b 83-08797 1 Fat tray GL10R45 16c 83-08943 1 Fat tray GL14R45 16d 83-09053 1 Fat tray GL16R45 17 84-00042 2 Rubber bushing 18 83-08855 2 Knob for energy regulator 19 82-06510 4 Leg M8, adjustable 20 83-08939 2 Side cover GL6 20a 83-08955 2 Side cover GL8 20b 83-08803 2 Side cover GL10 20c 83-08941 2 Side cover GL14 20d 83-09051 2 Side cover GL16 21 83-08808 2 Chain tensioner excl. roll 22 83-08070 2 Roll for chain tensioner 83-09523 1 Roller chain GL4 83-09524 1 Roller chain GL6 83-09525 1 Roller chain GL8
GL R65 Pos. Part no. Pcs. Description 1 15-06065 1 Cabinet GL6R65 complete 1a 15-08065 1 Cabinet GL8R65 complete 1b 15-10065 1 Cabinet GL8R65/2 complete 1c 15-00502 1 Cabinet GL14R65/2 complete 1d 15-00462 1 Cabinet GL16R65/2 complete 2 83-10000 2 Gear motor (1 pcs. per zone) 3 83-08950 Slide bearing (2 pcs. per roll) 4 81-06085 Fat separator, O-ring (2 pcs. per roll) 4a 81-06067 Fat separator, V-ring (2 pcs. per roll) 5 83-08584 2 Chain wheel for gear motor 6 83-08816 Driving roll stainless R65 6a 83-08795 Driving roll steel/teflon RT65 7 83-08960 Heat element R65 230V (1 pce. per 2 rolls) 8 83-08938 1 Holding bracket for heat element GL6 9 83-08946 1 Holding bracket for heat element GL8 10 83-08948 1 Guiding bracket for heat elements/chain GL8 11 83-08935 1 Guiding bracket for heat elements/chain GL6 12 83-08854 2 Energy regulator 13 83-07505 2 Rocker switch 1-pole red 14 83-07507 2 Glow lamp yellow 15 83-08971 1 Bottom plate GL6R65 15a 83-08954 1 Bottom plate GL8R65 15b 83-08972 1 Bottom plate GL10R65 15c 83-09070 1 Bottom plate GL14R65 15d 83-09089 1 Bottom plate GL16R65 16 83-08969 1 Fat tray GL6R65 16a 83-08953 1 Fat tray GL8R65 16b 83-08970 1 Fat tray GL10R65 16c 83-09069 1 Fat tray GL14R65 16d 83-09249 1 Fat tray GL16R65
17 84-00042 2 Rubber bushing 18 83-08855 2 Knob for energy regulator 19 82-06510 4 Leg M8, adjustable 20 83-08939 2 Side cover GL6 20a 83-08955 2 Side cover GL8 20b 83-08803 2 Side cover GL10 20c 83-08941 2 Side cover GL14 20d 83-09051 2 Side cover GL16 21 83-08808 2 Chain tensioner excl. roll 22 83-08070 2 Roll for chain tensioner 83-09523 1 Roller chain GL4 83-09524 1 Roller chain GL6 83-09525 1 Roller chain GL8
GL R102 Pos. Part no. Pcs. Description 1 15-06102 1 Cabinet GL6R102 complete 1a 15-10102 1 Cabinet GL10R102 complete 1b 15-14102 1 Cabinet GL14R102 complete 2 83-10030 2 Gear motor (1 pcs. per zone) 3 83-08950 Slide bearing (2 pcs. per roll) 4 81-06085 Fat separator, O-ring (2 pcs. per roll) 4a 81-06067 Fat separator, V-ring (2 pcs. per roll) 5 83-08584 2 Chain wheel for gearmotor 6 83-09399 Driving roll stainless R102 6a 83-08922 Driving roll steel/teflon RT102 7 83-06674 Heat element R102 230V (1 pce. per 2 rolls) 8 83-08938 1 Holding bracket for heat element GL6 9 83-08946 1 Holding bracket for heat element GL8 10 83-08948 1 Guiding bracket for heat elements/chain GL8 11 83-08935 1 Guiding bracket for heat elements/chain GL6 12 83-08854 2 Energy regulator 13 83-07505 2 Rocker switch 1-pole red 14 83-07507 2 Glow lamp yellow 15 83-08526 1 Bottom plate GL6R102 15a 83-06673 1 Bottom plate GL10R102 15b 83-08924 1 Bottom plate GL14R102 16 83-08527 2 Fat tray GL6R102 16a 83-06672 2 Fat tray GL10R102 16b 83-08926 2 Fat tray GL14R102 17 84-00042 2 Rubber bushing 18 83-08855 2 Knob for energy regulator 19 82-06510 4 Leg M8, adjustable 20 83-08939 2 Side cover GL6 20b 83-08803 2 Side cover GL10 20c 83-08941 2 Side cover GL14
21 83-08808 2 Chain tensioner excl. roll 22 83-08070 2 Roll for chain tensioner 83-09524 1 Roller chain GL6 83-09525 1 Roller chain GL8
7.2.2. Wiring diagrams 1 Zone
Pos. Part no. Pcs. Description 1 72-03626 1 Power cord 3 x 1 mm², DK plug 1a 72-03627 1 Power cord 3 x 1 mm², Schuko plug 2 83-07952 1 Connection block 3-polet 3 83-07505 1 Rocker switch 1-pole red 4 83-10000 1 Gear motor double 4a 83-10030 1 Gear motor triple 5 83-09996 1 Capacitor 0,12 µf for 83-10000 5a 83-07866 1 Capacitor 0,47 µf for 83-10030 6 83-08854 1 Energy regulator 230V 7 83-07507 1 Glow lamp yellow 8 Heat element (see spare parts list)
2 Zones
Pos. Varenr. Antal Benævnelse 1 72-03626 1 Power cord 3 x 1 mm², DK plug 1a 72-03627 1 Power cord 3 x 1 mm², Schuko plug 2 83-07952 1 Connection block 3-polet 3 83-07505 2 Rocker switch 1-pole red 4 83-10000 2 Gear motor double 4a 83-10030 2 Gear motor triple 5 83-09996 2 Capacitor 0,12 µf for 83-10000 5a 83-07866 2 Capacitor 0,47 µf for 83-10030 6 83-08854 2 Energy regulator 230V 7 83-07507 2 Glow lamp yellow 8 Heat element (see spare parts list)
8. End of use 8.1. Destruction The roller grill is marked with the above recycling symbol (EC Directive 2002/96/EC) and must be disposed in accordance with your country order. This means that when the product becomes obsolete, you should dispose it after the local municipality s rules, e.g. in unsorted waste stream. 9. Appendix 9.1. Signs, symbols and pictograms The roller grill is marked with the following symbol and pictograms: Recycling Symbol according to EU Directive Hot surface use protection gloves
10. EU Declaration of Conformity Fabrikant: EF-overensstemmelseserklæring 2006/42/EF bilag II A Navn Adresse Postnr. og by FKI Fast Food Teknik A/S Byghøjvej 5, Verninge 5690 Tommerup Erklærer hermed at maskine type: - Rullegrill GL R serie (alle typer) Er fremstillet i overensstemmelse med følgende EF direktiver: - 2006/42/EF Maskindirektivet under anvendelse af følgende harmoniserede standarder: - EN 60204-1 Elektrisk Materiel på Maskiner Søren Poulsen Direktør Verninge 05.01.2011 Underskriver Stilling Sted Dato
Byghøjvej 5, Verninge DK-5690 Tommerup Danmark Tlf. +45 6475 1066 info@fki.dk www.fki.dk