OPERATION MANUAL ERAP110MBYNN ERAP150MBYNN ERAP170MBYNN
ERAP110MBYNN ERAP150MBYNN ERAP170MBYNN CONTENTS Pae Introduction... 1 Tecnical specifications... 1 Electrical specifications... 1 Important information reardin te refrierant used... 1 Description... 2 Function of te main components... 3 Safety devices... 3 Internal wirin - Parts table... 4 Before operation... 4 Cecks before initial start-up... 4 Power supply connection and crankcase eatin... 5 General recommendations... 5 Operation... 5 Diital controller... 5 Workin wit te unit... 6 Advanced features of te diital controller... 8 Troublesootin... 13 Maintenance... 14 Maintenance activities... 14 Disposal reuirements... 14 READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT. DO NOT THROW IT AWAY. KEEP IT IN YOUR FILES FOR FUTURE REFERENCE. INTRODUCTION Tis operation manual concerns air-cooled condensin units of te Daikin ERAP-MBYNN series. Tese units are provided for outdoor installation and used for coolin applications. Tis manual as been prepared to ensure adeuate operation and maintenance of te unit. It will tell you ow to use te unit properly and will provide elp if problems occur. Te unit is euipped wit safety devices, but tey will not necessarily prevent all problems caused by improper operation or inadeuate maintenance. In case of persistin problems contact your local Daikin Dealer. Before startin up te unit for te first time, make sure tat it as been properly installed. It is terefore necessary to carefully read te installation manual supplied wit te unit and te recommendations listed in "Cecks before initial start-up" on pae 4. Tecnical specifications (1) General ERAP 110 150 170 Dimensions HxWxD (mm) 2160x2340x2238 Macine weit (k) 1326 1440 1516 Connections liuid line (inc) 7/8" OD suction line (inc) 2 1/8" OD pressure relief valve outlet (inc) FNPT 1" Compressor Type Qtyxmodel Electrical specifications (1) 1x ZHC3LTGUYE semi-ermetic sinle screw 1x ZHC3WLGUYE 1x ZHC5LMGUYE Speed (rpm) 2880 Oil type FVC 68D Oil care volume (l) 5.5 5.5 7.5 Condensor Nominal air flow (m 3 /min) 4x 240 4x 240 4x 240 No. of motorsxoutput (kw) 4x 0.55 4x 1.02 4x 1.02 Model ERAP 110 150 170 Power supply Pase 3~ Freuency (Hz) 50 Voltae (V) 400 Voltae tolerance (%) ±10 Unit Nominal runnin current (A) 70 84 104 Maximum runnin current (A) 95 120 135 Recommended fuses accordin to IEC 269-2 Compressor (A)(L) 3x 125 3x 160 3x 160 Pase 3~ Freuency (Hz) 50 Voltae (V) 400 Nominal runnin current (A) 62 70 90 Control and fan motor Pase 3~ Freuency (Hz) 50 Voltae (V) 400 Nominal runnin current (A) 7.6 12.4 12.4 Important information reardin te refrierant used Tis product contains fluorinated reenouse ases covered by te Kyoto Protocol. Refrierant type: R407C GWP (1) value: 1652.5 (1) GWP = lobal warmin potential Periodical inspections for refrierant leaks may be reuired dependin on European or local leislation. Please contact your local dealer for more information. (1) Refer to te enineerin data book for te complete list of specifications. 1
DESCRIPTION Te ERAP air-cooled condensin units are available in 3 standard sizes. 1000 1000 1000 1000 1000 3000 2210 2346 12 10 11 16 1 4 15 6 7 13 2 3 9 8 5 14 Fiure - Main components 1 Condenser 9 Power supply intake 2 Compressor (M1C) 10 Emerency stop (S5E) 3 Discare stop valve 11 Switcbox 4 Liuid stop valve 12 Diital display controller 5 Suction stop valve 13 Transportbeam 6 Suction line 14 Ambient temperature sensor (R5T) 7 Liuid line 15 Field wirin intake 8 Drier + care valve 16 Main isolator switc (optional - S13S) Reuired space around te unit for service and air intake 2
Function of te main components S1PH S14PH Y11S B1P M1C 6 Y15S 3 7 2 1 4 Y16S A 5 (*) S3T B2P B 5 5 M11F M12F M13F M14F R5T Fiure - Functional diaram 1 Condenser 6 Suction stop valve 2 Drier 7 Strainer 3 Care valve A Standard 4 Liuid stop valve B Dual pressure relief valve (OP03) 5 Safety valve (*) Standard (see A) or dual pressure relief valve (see B) As te refrierant circulates trou te unit, canes in its state or condition occur. Tese canes are caused by te followin main components: Compressor Te compressor (M*C) acts as a pump and circulates te refrierant in te refrieration circuit. It compresses te refrierant vapour comin from te evaporator at te pressure at wic it can easily be liuefied in te condenser. Condenser Te function of te condenser is to cane te state of te refrierant from aseous to liuid. Te eat ained by te as in te evaporator is discared trou te condenser to te ambient air, and te vapour condenses to liuid. Filter/drier Te filter installed beind te condenser removes small particles from te refrierant to prevent blockae of te tubes. Te drier takes water out of te system. Safety devices Te unit is euipped wit two kinds of safety device: 1 General safety devices General safety devices sut down all circuits and stop te wole unit. For tis reason te unit as to be manually put on aain after a eneral safety occurred. 2 Part safety devices Part safety devices sut down te part tey protect. An overview of all safety devices is iven below. Overcurrent relay Te overcurrent relays (K*S) are located in te switcbox of te unit and protect te compressor motors in case of overload, pase failure or too low voltae. Te relays are factory-set and may not be adjusted. Wen activated, tey must be reset manually, followed by a reset of te controller. Compressor termal protectors Te compressor motors are euipped wit termal protectors (Q*M). Te protectors are activated wen te compressor motor temperature becomes too i. Wen temperature returns to normal, te protectors reset automatically, but te controller needs to be reset manually. Fan motor termal protector Te condenser fan motors are euipped wit termal protectors (Q*F). Te protectors are activated wen te temperature becomes too i. Wen temperature returns to normal, te protectors reset automatically. Discare termal protectors Te unit is euipped wit discare termal protectors (S*T). Te protectors are activated wen te temperature of te refrierant leavin te compressor becomes too i. Wen te temperature returns to normal te protector resets automatically and te controller needs to be reset manually. Low pressure safety Wen te suction pressure of a circuit is too low, te circuit controller suts down te circuit. Wen te pressure returns to normal, te safety device can be reset on te controller. Pressure relief safety valve Te safety valve is activated wen te pressure in te refrierant circuit becomes too i. If tis occurs, sut down te unit and contact your local dealer. 3
Hi pressure switc Eac circuit is protected by two i pressure switces (S*PH) wic measure te condenser pressure (pressure at te outlet of te compressor). Tey are installed in te compressor ousin of te circuit. Wen te pressure becomes too i, te pressure switces are activated and te circuit stops. Te switces are factory-set and may not be adjusted. Wen activated, tey must be reset by means of a screwdriver. Te controller still needs to be reset. Reverse pase protector Te reverse pase protectors (R*P) prevent te screw compressors from runnin in te wron direction. If te compressors do not start, two pases of te power supply must be inverted. Internal wirin - Parts table Refer to te internal wirin diaram supplied wit te unit. Te abbreviations used are listed below: A1...**... Current transfo/a-meter A1P... PCB-controller B1P... Low pressure transmitter B2P... Hi pressure transmitter C1~C3... Capacitor E1HC... Crankcase eater compressor E3H... Evaporator eater F1U~F3U...#... Main fuses F4U,F5U...#... Fuses for evaporator eater F6B... Fuse for primary of TR1 F7B... Fuse for secondary of TR1 F8U... Sure proof fuse for A1P F9B... Fuse for secondary of TR2 F12B... Fuse for fanmotors H1P...*... Indication lamp eneral operation H2P...*... Indication lamp alarm H3P...*... Indication lamp operation compressor H5P...*... Caneable output J1... Power supply J11... RS485 connection J2,J3,J6... Analo input J5,J7,J8... Diital input J12~J18... Diital output K1M... Linecontactor K2M... Deltacontactor K3M... Starcontactor K7F~K9F... Fancontactor K17S... Overcurrent relay K1A... Auxiliary relay for safeties K2A... Auxiliary relay compressor termal protector K3A... Auxiliary relay for discare termal protector K7A... Auxiliary relay for safety i pressure L1,L2,L3... Main supply terminals M11F-M14F... Fan motors M1C... Compressor motor M1S... Stepless capacity control for compressor PE... Main eart terminal Q11F~Q14F... Termal protectors fan motors Q1M... Termal protector compressor motor R1... Auxiliary resistance for feedback R1F...Feedback resistance R1P...Reverse pase protector R4T...Sensor for termostat R5T...Sensor for ambient temperature S1PH...Hi pressure switc S3T...Discare termal protector S5E...Emerency stop pus button S6S... *...Caneable switc for remote function (e.. remote start/stop) S8L...Flowswitc S9L... #...Contact tat closes if te fan/pump is workin S10S... *...Caneable switc for remote function (e.. dual setpoint) S11S... *...Caneable switc for remote function (e.. enable/disable capacity limitation 1) S12S... *...Caneable switc for remote function (e.. enable/disable capacity limitation 2) S13S... ##...Main isolator switc S14PH...Hi pressure switc TC01,TC02...Optocoupler (analo to diital sinal) TR1...Transfo control circuit TR2...Transfo supply controller + diital inputs V1...V-meter Y11S...12% capacity step for compressor Y15S...Liuid injection valve of te compressor Y16S...Liuid line solenoid valve Not included wit standard unit Not possible as option Possible as option Obliatory # ## Not obliatory * ** BEFORE OPERATION Cecks before initial start-up Make sure tat te circuit breaker on te power supply panel of te unit is switced off. After te installation of te unit, ceck te followin before switcin on te circuit breaker: 1 Field wirin Make sure tat te field wirin between te local supply panel and te unit as been carried out accordin to te instructions described in te installation manual, accordin to te wirin diarams and accordin to European and national reulations. 2 Additional interlock contact Additional interlock contacts (S*L) must be provided (e.. flowswitc, contact of pump motor contactor). Make sure tat tey ave been installed between te appropriate terminals (refer to te wirin diaram supplied wit te unit). Tey must be normal open contacts. 3 Fuses or protection devices Ceck tat te fuses or te locally installed protection devices are of te size and type specified in te installation manual. Make sure tat neiter a fuse nor a protection device as been bypassed. 4
4 Eart wirin Make sure tat te eart wires ave been connected properly and tat te eart terminals are titened. 5 Internal wirin Visually ceck te switc box on loose connections or damaed electrical components. 6 Fixation Ceck tat te unit is properly fixed, to avoid abnormal noises and vibrations wen startin up te unit. 7 Damaed euipment Ceck te inside of te unit on damaed components or sueezed pipes. 8 Refrierant leak Ceck te inside of te unit on refrierant leakae. If tere is a refrierant leak, call your local dealer. 9 Oil leak Ceck te compressor on oil leakae. If tere is an oil leak, call your local dealer. 10 Stop valves Open te liuid line, discare and suction (if provided) stop valves completely. 11 Air inlet/outlet Ceck tat te air inlet and outlet of te unit is not obstructed by paper seets, cardboard, or any oter material. 12 Power supply voltae Ceck te power supply voltae on te local supply panel. Te voltae must correspond to te voltae on te identification label of te unit. OPERATION Te ERAP units are euipped wit a diital controller offerin a userfriendly way to set up, use and maintain te unit. Tis part of te manual as a task-oriented, modular structure. Apart from te first section, wic ives a brief description of te controller itself, eac section or subsection deals wit a specific task you can perform wit te unit. Diital controller User interface Te diital controller consists of an alpanumeric display, labelled keys wic you can press and a number of LEDs. Diital built-in controller Fiure - Diital built-in controller f o p key, to enter te main menu key, to start up or to sut down te unit. key, to enter te safeties menu or to reset an alarm. keys, to scroll up or down trou te screens of a menu (only in case W, X or C appears) or to raise, respectively lower a settin. key, to confirm a selection or a settin. Diital remote controller (to be ordered separately) Power supply connection and crankcase eatin In order to avoid compressor damae, it is necessary to switc on te crankcase eater for at least 8 ours before startin te compressor after a lon period of standstill. To switc on te crankcase eater proceed as follows: 1 Switc on te circuit breaker on te local supply panel. Make sure tat te unit is "OFF". 2 Te crankcase eater is switced on automatically. 3 Ceck te supply voltae on te supply terminals L1, L2, L3, by means of a voltmeter. Te voltae must correspond to te voltae indicated on te identification label of te unit. If te voltmeter reads values wic are not witin te ranes specified in te tecnical data, ceck te field wirin and replace te supply cables if necessary. 4 Ceck te LED on te reverse pase protectors. If it lits up, te pase order is correct. If not, switc off te circuit breaker and call a licensed electrician to connect te wires of te power supply cable in te correct pase order. 5 Ceck if te crankcase eaters are warmin up. After 8 ours, te unit is ready for operation. General recommendations Before switcin on te unit, read followin recommendations: 1 Wen te complete installation and all necessary settins ave been carried out, close all front panels of te unit. 2 Te service panels of te switc boxes may only be opened by a licensed electrician for maintenance purposes. 3 To avoid damae to te LCD display of te diital controller, never switc off te power supply durin winter. Fiure - Diital remote controller o p k u s z e r t y a d i key, to start up or to sut down te unit. key, to enter te safeties menu or to reset an alarm. key, to scroll trou te screens of a menu (only in case W, X or C appears) or to raise, respectively lower a settin. key, to confirm a selection or a settin. key, to enter te readout menu. key, to enter te setpoint menu. key, to enter te user settins menu. key, to enter te timers menu. key, to enter te istory menu. key, to enter te info menu. key, to enter te input/output status menu. key, to enter te user password menu. key, as no effect on ERAP units. key, as no effect on ERAP units. 5
How to enter a menu Diital built-in controller (main menu) Scroll trou te main menu usin te and keys to move te mark in front of te menu of your coice. Pus te key to enter te selected menu. Diital remote controller Press te correspondin menu key indicated in "User interface", pararap "Diital remote controller" on pae 5 Connection of a remote diital controller to te unit For a remote diital controller a cable lent of up to 600 metres between te remote diital controller and te unit is allowed. Tis ives te opportunity to control te unit from a considerable distance. Refer to "Cable for remote diital controller" in te installation manual for cable specifications. Workin wit te unit Tis capter deals wit te everyday usae of te unit. Here, you will find ow to perform routine tasks, suc as: "Settin te lanuae" on pae 6 "Switcin te unit on" on pae 6 "Consultin actual operational information" on pae 6 "Resettin te unit" on pae 7 Settin te lanuae Temperature readout tolerance: ±1 C. Leibility of te alpanumeric display may decrease in direct sunlit. Wen a remote diital controller is connected to a stand-alone unit, te adress of te remote diital controller as to be set to 2 by means of te DIPswitces on te back of te remote diital controller. Refer to te installation manual "Settin te adresses on te remote diital controller" for settin te adress. If wanted, te operatin lanuae can be caned to any of te followin lanuaes: Enlis, German, Frenc, Spanis or Italian. 1 Enter te usersettins menu. Refer to capter "How to enter a menu" on pae 6 2 Select te appropriate field usin te key. 3 Press to cane te operatin lanuae until te desired lanuae is active. Switcin te unit on 1 Press te J key on te controller. Dependin on weter or not a remote ON/OFF switc as been confiured (refer to te installation manual), te followin conditions may occur. Wen no remote ON/OFF switc is confiured, te LED inside te J key lits up and an initialization cycle is started. Once all te timers ave reaced zero, te unit starts up. Wen a remote ON/OFF switc is confiured, te followin table applies: Local key Remote switc Unit o LED 2 If te condensin unit does not start after a few minutes, refer to "Troublesootin" on pae 13. Switcin te unit off If no remote on/off switc is confiured: Press te o key on te controller. Te LED inside te o key oes out. If a remote on/off switc is confiured: Press te o key on te controller or switc te unit off usin te remote on/off switc. Te LED inside te o key oes out in te first case and starts blinkin in te second case. ON ON ON ON ON OFF OFF Flasin OFF ON OFF OFF OFF OFF OFF OFF In case of emerency, switc off te unit by pusin te emerency stopbutton. Also consult "Definin te capacity limitation settins" on pae 10 and "Customization in te service menu" capter "Settin of te caneable inputs and outputs" in te installation manual. Consultin actual operational information 1 Enter te readout menu. Refer to te capter "How to enter a menu" on pae 6. Te controller automatically sows te first screen of te readout menu wic provides te followin information: or : manual/automatic control mode operation. If te automatic control mode is selected, te controller will indicate te active temperature setpoint. Dependin on te status of te remote contact, setpoint one or setpoint two is active. : actual temperature of sensor termostat R4T. 2 Press te key to enter te next screen of te readout menu. Te screen of te readout menu provides information concernin te status of te different circuits. : actual status of circuit. Wen te circuit is ON, te followin status information may appear. : 40% - tis percentae refers to te activated capacity valve of tat specific circuit. Wen a circuit is in a i pressure setback, te indication of capacity will be flasin. A i pressure setback is a prevention of load-up or a forced loaddown caused by a too i pressure. 6
Wen a circuit is OFF, te followin status information may appear. : one of te circuit safety devices is activated (refer to "Troublesootin" on pae 13). : te circuit is limited by a remote contact. : te actual value of one of te software timers is not zero (refer to "Timers menu" on pae 8). te circuit is ready to start up wen extra coolin load is needed. Te precedin OFF messaes are written down in order of priority. If one of te timers is busy and one of te safeties is active, te status information says. Te is written down on te bottom of te screen. Te percentae is te actual coolin capacity of te unit. 3 Press te key to enter te next screen of te readout menu. Te screen of te readout menu provides information concernin te pressures of circuit. : i pressure of te refrierant in circuit. Te first number stands for te pressure in bar, te second number stands for te bubble point saturation temperature in derees Celsius. : low pressure of te refrierant in circuit. Te first number stands for te pressure in bar, te second number stands for te dew point saturation temperature in derees Celsius. 4 Press te key to enter te next screen of te readout menu. Tis menu is available if voltae and current transmitters are installed. Tis readout menu provides information concernin te voltae and te compressor current. 5 Press te key to enter te next screen of te readout menu. To consult actual operational information about te ambient temperature and te total runnin ours of te compressor. 6 Press te key to return to te oter readout menus. Adjustin te temperature setpoint Te unit provides definition and selection of two independent temperature setpoints. : setpoint 1, : setpoint 2. Te selection between setpoint 1 and 2 is done by a remote dual setpoint switc (to be installed by te customer). Te actual active setpoint can be consulted in te readout menu. Te customer is also allowed to define a setpoint in function of an analo input. Refer to "Customization in te service menu" capter "Settin of te caneable inputs and outputs" in te installation manual If te manual control mode is selected (refer to "Usersettins menu" on pae 8), none of te above-mentioned setpoints will be active. To adjust a setpoint, proceed as follows: 1 Enter te setpoints menu. Refer to te capter "How to enter a menu" on pae 6. If te user password is disabled for setpoint modifications (refer to "Usersettins menu" on pae 8), te controller will immediately enter te setpoints menu. If te user password is enabled for setpoint modifications, enter te correct code usin te and keys (refer to "User password menu" on pae 9). Press to confirm te password and to enter te setpoints menu. 2 Select te setpoint to be adjusted usin te key. A setpoint is selected wen te cursor is blinkin beind te setpoint's name. Te " " sin indicates te actual active temperature setpoint. 3 Press te and keys to adjust te temperature settin. Te default, limit and step values for te coolin temperature setpoints are: default value limit values (a) --> step value (a) Te lower limit of te coolin temperature setpoint can be adapted by canin te minimum operatin temperature in te service menu (refer to te installation manual). Te followin values apply: : 2 C, 0 C, 5 C, 10 C 4 Press to save te adjusted temperature setpoint. Wen te settin as been confirmed, te cursor switces to te next setpoint. 5 To adjust oter setpoints, repeat from step 2. Resettin te unit Wen a unit safety occurs, one compressor is sut down. Te safeties menu will indicate wic safety is activated. Te screen of te readout menu will indicate. Te red LED inside te p key lits up and te buzzer inside te controller is activated. If te unit as been sut down due to a power failure, it will carry out an autoreset and restart automatically wen te electrical power is restored. To reset te unit, proceed as follows: 1 Press te p key to acknowlede te alarm. Te buzzer is de-activated. Te controller automatically switces to te correspondin screen of te safeties menu: unit safety or circuit safety or network safety. 2 Find te cause of sutdown and correct. Refer to "Listin activated safeties and ceckin te unit status" on pae 11 and "Troublesootin" on pae 13. Wen a safety can be reset, te LED under te p key starts blinkin. 3 Press te p key to reset te safeties tat are no loner active. If reuired, enter te or te. (Refer to te installation manual "Settin te password for safety reset".) Once all safety devices are de-activated and reset, te LED under te p key oes out. If one of te safeties is still active, te LED under te p key oes on aain. In tis case, return to step 2. Also consult "Definin te floatin setpoint settins" on pae 10. If te user suts down te power supply in order to repair a safety, te safety will automatically be reset after power-up. Te istory information, i.e. te number of times a unit safety or a circuit safety occurred and te unit status at te moment of sutdown, can be cecked by means of te istory menu. 7
Advanced features of te diital controller Tis capter ives an overview and a brief functional description of te screens provided by te different menus. In te followin capter, you will find ow you can set up and confiure te unit usin te various menu functions. All menus are directly accessible usin te correspondin key on te diital controller or trou te main menu (refer to "How to enter a menu" on pae 6). Te down arrow X on te display indicates tat you can o to te next screen of te current menu usin te key. Te up arrow W on te display indicates tat you can o to te previous screen of te current menu usin te key. If C is displayed, tis indicates tat you can eiter return to te previous screen or can o to te next screen. Readout menu Setpoints menu To consult actual operational information about te control mode. To consult information about te unit status. To consult information about te pressures. To consult actual operational information about te ambient temperature, te total runnin ours of te compressor and te number of compressor starts. Dependin upon te settins in te user settins menu, te "setpoints" menu can eiter be entered directly or by means of te user password. Timers menu To define te scedule timer. Accordin to te settins of and followin screens will be available or not. To define te dual evaporator pump. To define te display settins (first screen). To define te display settins (second screen). To define weter or not a password is needed to enter te setpoints menu. To te service menu (only a ualified installer is allowed to access tis menu). To ceck te actual value of te eneral software timer. To ceck te actual value of te compressor timer. (first screen) To define te temperature setpoints. To ceck te actual value of te compressor timer. (second screen) Usersettins menu Te "usersettins" menu, protected by te user password, allows a full customization of te units. To define te manual settins and to activate or de-activate manual control mode or termostat mode. To define te termostat settins. Safeties menu To ceck te actual value of te compressor startup timer and te stop timer. Te "safeties" menu provides useful information for trouble sootin purposes. Te followin screens contain basic information. To consult information about te unit safety wic caused te sutdown. To define te capacity limitations (first screen). To consult information about te circuit safety wic caused te sutdown. To define te capacity limitations (second screen). To define te fan or pump settins. To consult information about te network safety wic caused te sutdown. To consult information about te dual pump wic caused te sutdown. 8
Alon wit te basic information, more detailed information screens can be consulted wile te safety menu is active. Press te key. Screens similar to te followin will appear. History menu Te "istory" menu contains all te information concernin te latest sutdowns. Te structure of tose menus is identical to te structure of te safeties menu. Wenever a failure is solved and te operator performs a reset, te concernin data from te safeties menu is copied into te istory menu. Additionally te number of safeties tat already occured, can be consulted on te first line of te istory screens. Info menu Input/output menu To ceck te time and control mode at te moment of te unit sutdown. To ceck wic was te sensor temperature. To ceck wic was te status of te compressors at te moment of sutdown. To ceck wic were te pressures of te circuit at te moment of sutdown. To ceck wic were te total amount of runnin ours of te compressor and te ambient temperature at te moment of sutdown. To consult time and date information. To consult additional information about te unit suc as te unit type and te refrierant used. To consult information about te controller's software version. To consult information about te PCB. Te "input/output" menu ives te status of all te diital inputs and te relay outputs of te unit. To ceck weter or not te emerency stop device is active and if te air- or waterflow is rit. User password menu Tasks of te user settins menu Enterin te user settins menu To ceck te status of te caneable diital inputs. To ceck te status of te power relays. To ceck te capacity mode. To ceck te status of te fanspeed relays. To ceck te status of te air- or waterflow contact and te alarm contact. To ceck te status of te caneable relay output. To cane te user password. Te user settins menu is protected by te user password, a 4-diit number between and. 1 Enter te (Refer to te capter "How to enter a menu" on pae 6). Te controller will reuest te password. 2 Enter te correct password usin te and keys. 3 Press to confirm te password and to enter te user settins menu. Te controller automatically enters te first screen of te user settins menu. To define settins of a custom function; 1 Go to te appropriate screen of te usersettins menu usin te and keys. 2 Position te cursor beind te parameter to be modified usin te key. 3 Select te appropriate settin usin te and keys. 4 Press to confirm te selection. Wen te selection as been confirmed, te cursor switces to te next parameter wic can now be modified. 5 Repeat from instruction 2 onwards to modify te oter parameters. To ceck te status of te i pressure switc and of te reverse pase protector. To ceck te status of te discare termal protector and te compressor termal protector. 9
Definin and activatin te control mode Te unit is euipped wit a termostat wic controls te capacity of te unit. Two different control modes exist: Manual control mode: te operator controls te capacity imself - (air flow in manual mode): off, low, medium or i. (capacity step in manual mode): 0%, 30%~100%. Termostat mode: uses te termostat control to control te capacity of te unit - Eac day of te week can be appointed to a roup. Te actions defined in a roup will be executed in eac day belonin to tat roup.,,,,, and : used to define to wic roup eac day of te week belons ( / / / / ). For eac of te four roups up to nine actions can be set, eac wit teir respective timin. Actions include: puttin te unit on/ off and settin capacity limitation. Beside tese four roups tere is also a oliday period roup wic is set te same way as te oter roups. Up to 12 oliday periods can be entered in te screen. Durin tese periods te scedule timer will follow te settins of te oliday period roup. To activate manual control mode, select as present mode. To deactivate te manual control mode, select as present mode. A functional diaram sowin te scedule timer workin can be found in "Annex I" on pae 15. Definin te termostat settins Wen automatic control mode is selected, te unit uses a termostat function to control te coolin capacity. However, te termostat parameters are not fixed and can be modified via te screen of te user settins menu. Te default, limit and step values for te termostat parameters are sown in "Annex I" on pae 15. If caned on one of te units in a DICN confiuration, tis settin is transferred to all oter units in te network. A functional diaram sowin te termostat parameters can be found in "Annex I" on pae 15. Definin te capacity limitation settins A capacity limitation can be activated: : see "Definin te scedule timer" on pae 10. wen a caneable input is confiured as capacity limitation. : to activate capacity limitation 1. : te capacity limitation is not active. : capacity limitation value of circuit 1 in case of capacity limitation 1/2/3/4. Definin te flow control settins Te screen of te user settins menu allows te user to define te pump-leadtime and pump-latime. : used to define te time tat te fan or pumpmotor must run before te unit starts. : used to define te time tat te fan or pumpmotor keeps runnin after te unit is stopped. Definin te scedule timer Refer to "Customization in te service menu", capter "Settin of te caneable diital inputs and outputs" in te installation manual To activate te screens of te scedule timer or oliday period, tese first need to be enabled by canin teir settin to in te appropriate screen. To de-activate te scedule timer or oliday period, teir settin needs to be reset to. (See "Usersettins menu" on pae 8.) Te screen of te user settins menu allows te user to define te scedule timer settins. Definin dual evaporator fan/pump control Te screen of te user settins menu allows te user to define te steerin of 2 evaporator fans/pumps (for tis to be possible a caneable diital output as to be confiured for a second evaporator fan/pump in te service menu). Refer to te installation manual. : used to define wic kind of control will be used for te two evaporator pumps. Wen automatic rotation is cosen te offset on runnin ours also as to be entered. : pump 1 and pump 2 will alternate to te offset on RH. : pump 1 will always start up first. : pump 2 will always start up first. : used to define te offset in runnin ours between te two pumps. Used to switc over between pumps wen tey work in automatic rotation mode. Definin te floatin setpoint settins Te screen of te user settins menu allows te active setpoint to be modified in function of te ambient. Te source and settins of te floatin setpoint can be confiured by te user. : used to define te mode of te floatin setpoint. : floatin setpoint is not activated. : floatin setpoint is altered based on te ambient temperature. : used to define maximum value tat can be added to te active setpoint. : used to define te ambient (source) at wic te floatin setpoint value is eual to zero. : used to define te rise in floatin setpoint value for 10 C drop in ambient. Te unit always works wit "last command". Tis means tat te last command iven, weter manually by te user or by te scedule timer, is always executed. Examples of command tat can be iven are switcin te unit on/off or canin a setpoint. A functional diaram sowin te floatin setpoint workin can be found in "Annex III" on pae 15. Definin te display settins Te screens of te usersettins menu allows te user to define te coice of lanuae, time and date. : used to define te lanuae of te displayed information of te controller (on te first screen). (Pus te button repeatedly to cane te operatin lanuae). : used to define te present time (on te second screen). : used to define te present date (on te second screen). 10
Definin BMS control allows te user to control te unit from a supervisory system. Te screen and screen of te service menu ave to be used to set BMS parameters. Refer to "Customization in te service menu" capter "Definin te BMS settins" in te installation manual. Tasks of te timers menu Ceckin te actual value of te software timers As a protective measure and to ensure correct operation, te controller's software features several countdown timers: LOADUP ( refer to te termostat parameters): starts countin wen a termostat step cane as occurred. Durin te countdown, te unit is not able to enter a ier termostat step. LOADDOWN ( refer to te termostat parameters): starts countin wen a termostat step cane as occurred. Durin te countdown, te unit will not be able to o to a lower termostat step. FLOWSTART ( 15 sec): counts down wen te airflow/waterflow interlock contact is closed. Durin te countdown, te unit cannot start up. FLOWLEAD ( refer to te flow control settins): starts countin wenever te unit is switced on. Durin te countdown, te unit cannot start up. FLOWLAG ( refer to te flow control settins): starts countin wenever te unit is switced off. Durin te countdown, te fan motor or pump motor keeps runnin. STARTTIMER ( 10 sec): starts countin wenever a compressor starts up. Durin te countdown, no oter compressor can start up. GUARDTIMER ( 60 sec): starts countin wen te compressor as been sut down. Durin te countdown, te compressor cannot be restarted. ANTIRECYCLING ( 600 sec): starts countin wen te compressor as started. Durin te countdown, te compressor cannot be restarted. STARTUPTIMER ( 180 sec): starts countin wen te compressor as started. Durin te countdown, te compressor is limited to a maximum capacitystep of 30%. To ceck te actual value of te software timers, proceed as follows: 1 Enter te. (Refer to te capter "How to enter a menu" on pae 6.) Te controller displays te actual value of te te loadup timer, te loaddown timer, te flowstart timer, te flowstop timer (wen te unit is on and te flowstart timer as reaced zero), te pumplead timer and te pumpla timer. 2 Press te key to ceck te compressor timers. Te controller sows te actual value of te : te uard timers (one per circuit) and te antirecyclin timers (one per circuit). Tasks of te safeties menu Listin activated safeties and ceckin te unit status If te alarm buzzer is activated and te user presses te p key, te controller automatically enters te safeties menu. Te controller will enter te screen of te safeties menu wen a unit safety was te cause of sutdown. Te controller will enter te screen of te safeties menu wen a safety of te circuit was activated. 1 Press te p key wen te alarm buzzer is activated. Te appropriate safety screen wit te basic information appears. Press te key to see te detailed information. 2 If more tan one kind of safety is active (indicated by means of W, X or C), use te and keys to consult tem. Tasks of te istory menu Ceckin te safety info and te unit status after a reset Te information available in te safeties menu is also stored in te istory menu, were it is stored after resettin te unit or te circuit. In tis way, te istory menu provides a means of ceckin te unit status at te moment of te latest sutdown. To ceck te safety info and te unit status, proceed as follows: 1 Enter te. (Refer to te capter "How to enter a menu" on pae 6.) Te controller enters te screen wic contains te followin information: te number of sutdowns, te unit safety wic caused te most recent sutdown and te basic information at te moment of tis sutdown. 2 Press te and keys to consult te, or screens. 3 Press te key to see te detailed information. Tasks of te info menu Consultin additional unit information 1 Enter te trou te main menu. (Refer to te capter "How to enter a menu" on pae 6). Te controller enters te screen wic contains te followin information: te time and date. 2 Press to consult te first screen. Tis screen contains information about te unit name and te refrierant used. 3 Press to consult te next screen. Tis screen contains information about te controller's software version. 4 Press to consult te screen. Tis screen contains information about te PCB. 3 Press te key to ceck te remainin timers. Te controller sows te actual value of te. 11
Tasks of te input/output menu Ceckin te status of te inputs and outputs Te input/output menu provides a means of ceckin te status of te diital inputs and te status of te relay outputs. Te locked diital inputs are: : weter te emerency button as been pressed. : indicates te status of te air- or waterflow contact: activated or de-activated. : indicates te actual status of tis safety. : indicates te actual status of tis safety. : indicates te actual status of tis safety. : indicates te actual status of tis safety. : indicates te actual status of tis safety. Te caneable diital inputs are: : indicates te position of te "enable/disable capacity limitation" switces. : indicates te position of te remote on/off switc. : indicates te position of te connected switc. Te locked relay outputs are: : indicates weter te circuit is on or off. : indicates weter te circuit is in starmode or not. : indicates weter te circuit is in deltamode or not. : indicates if te 12% capacity valve of te circuit is activated. : indicates if te of te capacity control motor of te circuit is activated. : indicates if te of te capacity control motor of te circuit is activated. : indicates te of te potentiometer of te circuit (Ω). : indicates if te fans of fanstep 1 for te circuit are on or not. : indicates if te fans of fanstep 2 for te circuit are on or not. : indicates if te fans of fanstep 3 for te circuit are on or not. : indicates te status of tis voltae free contact. It is activated if te fan motor or te pump motor sould be ON. : indicates te status of tis voltae free contact. It is activated if tere is any alarm on te unit. Te caneable relay outputs are: : indicates te status of te second evaporator pump. : indicates wen te unit is workin at 100%. : indicates te closed status of te caneable diital output. Te caneable analo inputs are: : indicates te status of te analo input : indicates te status of te analo input : indicates te status of te analo input To ceck te inputs and outputs, proceed as follows: 1 Enter te. (Refer to te capter "How to enter a menu" on pae 6.) Te controller enters te first screen. 2 Consult te oter screens of te input/ouput menu usin te and keys. Tasks of te user password menu Canin te user password Access to te user settins menu and te setpoints menu is protected by te user password (a 4-diit number between and ). To cane te user password, proceed as follows: 1 Enter te (Refer to te capter "How to enter a menu" on pae 6). Te controller will reuest te password. 2 Enter te correct password usin te and keys. 3 Press to confirm te password and to enter te password menu. Te controller reuests te new password. 4 Press to start te modification. Te cursor is positioned beind. 5 Enter te new password usin te and keys. 6 Press to confirm te new password. Wen te new password as been confirmed, te controller will ask to enter te new password a second time (for safety reasons). Te cursor is positioned beind. 7 Enter te new password aain usin te and keys. 8 Press to confirm te new password. Te default user password is. Te actual password will only be caned wen te new password and te confirmed password ave te same value. 12
TROUBLESHOOTING Tis section provides useful information for dianosin and correctin certain troubles wic may occur in te unit. Before startin te troublesootin procedure, carry out a torou visual inspection of te unit and look for obvious defects suc as loose connections or defective wirin. Before contactin your local dealer, read tis capter carefully, it will save you time and money. Wen carryin out an inspection on te supply panel or on te switc box of te unit, always make sure tat te circuit breaker of te unit is switced off. Overview of safety messaes Messae safety menu Symptom 3 5.7 10 10 5.5 5.3 5.8 5.1 5.6 5.2 10 10 8 9 5.7 Wen a safety device was activated, stop te unit and find out wy te safety device was activated before resettin it. Under no circumstances safety devices may be brided or caned to a value oter tan te factory settin. If te cause of te problem cannot be found, call your local dealer. Symptom 1: Te unit does not start, but te ON LED lits up All termostat contacts are open. Ceck te termostat contacts. Te flowstart timer is still runnin. Te unit will start after approx. 15 seconds. Make sure tat te coolin source is flowin over/trou te evaporator. Te circuit can not start up. Refer to Symptom 4: Te circuit does not start up. Unit is in manual mode (all Ceck on te controller. compressors at 0%). Power supply failure. Ceck te voltae on te supply panel. Blown fuse or interrupted protection device. Loose connections. Sorted or broken wires. Inspect fuses and protection devices. Replace by fuses of te same size and type (refer to "Electrical specifications" on pae 1). Inspect connections of te field wirin and te internal wirin of te unit. Titen all loose connections. Test circuits usin a tester and repair if necessary. Symptom 2: Te unit does not start, but te ON LED is flasin Te remote ON/OFF input is enabled and te remote switc is off. Put te remote switc on or disable te remote ON/OFF input. Symptom 3: Te unit does not start and te ON LED does not lit up 3 Te unit is in failure mode. One of te followin safety devices is activated: Air- or waterflow contact (S9L) Emerency stop Te ON LED is broken. Symptom 4: Te circuit does not start up One of te followin safety devices is activated: Compressor termal protector (Q*M) Overcurrent relay (K*S) Discare termal protector (S*T) Low pressure Hi pressure switc (S*PH) Reverse pase protector (R*P) Te anti-recyclin timer is still active. Te uard timer is still active. Te circuit is limited. Symptom 5: One of te followin safety devices is activated 5.1 Symptom 5.1: Overcurrent relay of compressor 5.2 5.3 5.4 Refer to Symptom 5: One of te followin safety devices is activated. Refer to Symptom 5: One of te followin safety devices is activated. Contact your local dealer. Ceck on te controller and refer to Symptom 5: One of te followin safety devices is activated. Te circuit can only start up after approximately 10 minutes. Te circuit can only start up after approximately 1 minute. Ceck te enable/disable capacity limitation remote contact. Failure of one of te pases. Ceck fuses on te supply panel or measure te supply voltae. Voltae too low. Measure te supply voltae. Overload of motor. Reset. If te failure persists, call your local dealer. RESET Pus te blue button on te overcurrent relay inside te switc box and reset te controller. Symptom 5.2: Low pressure Air- or waterflow to eat excaner too low. Sortae of refrierant. Unit is workin out of its operation rane. RESET Symptom 5.3: Hi-pressure switc Condenser fan does not operate properly. Dirty or partially blocked condenser. Inlet air temperature of te condenser is too i. Fan turnin in te wron direction. RESET Symptom 5.4: Fan termal protector is activated Mecanical failure (fan is blocked). Air flow in te unit too low or outdoor temperature too i. RESET Increase te air- or water flow. Ceck for leaks and refill refrierant, if necessary. Ceck te operation conditions of te unit. After pressure rise, tis safety resets automatically, but te controller still needs to be reset. Ceck tat te fans turn freely. Clean if necessary. Remove any obstacle and clean condenser coil usin brus and blower. Te air temperature measured at te inlet of te condenser may not exceed 43 C. Two pases of te power supply to te fan motor must be inverted (by a licensed electrician). After pressure decrease, pus te button on te i-pressure switc and reset te controller. Ceck tat te fan rotates freely. Clean te air eat excaner properly. After temperature decrease, te termal protector is reset automatically. If te protector is activated freuently, replace te motor or call your local dealer. 13
5.5 Symptom 5.5: Reverse pase protector is activated Two pases of te power supply are connected in te wron pase position. One pase is not connected properly. RESET 5.6 Symptom 5.6: Discare termal protector is activated Unit is workin outside te operation rane. RESET 5.7 Symptom 5.7: Flowswitc is activated No air- or waterflow over/trou te evaporator. RESET 5.8 Symptom 5.8: Compressor termal protector is activated Compressor motor coil temperature too i. RESET Symptom 6: Unit stops soon after operation Te scedule timer is activated and is in off mode. One of te safety devices is activated. Voltae is too low. Symptom 7: Excessive noises and vibrations of te unit Unit as not been fixed properly. Symptom 8: Te alarm messae sows 8 Te control motor is not reactin due to bad wirin to te motor or te motor is damaed. Invert two pases of te power supply (by licensed electrician). Ceck te connection of all pases. After invertin two pases or fixin te power supply cables properly, te protector is reset automatically, but te controller still needs to be reset. Ceck te operation condition of te unit. After temperature decrease, te termal protector resets automatically but te controller still needs to be reset. Ceck te fan- or water pump. After findin te cause, te flowswitc is reset automatically, but te controller still needs to be reset. Compressor is not cooled sufficiently by te refrierant medium. After temperature decrease te termal protector is reset automatically, but te circuit controller needs to be reset. If te protector is activated freuently, call your local dealer. Work accordin to te settins in te scedule timer or disable te scedule timer. Ceck safety devices (refer to Symptom 5: One of te followin safety devices is activated). Test te voltae in te supply panel and, if necessary, in te electrical compartment of te unit (voltae drop due to supply cables is too i). Fix te unit as described in te installation manual. Ceck if te wirin to te control motor is correct and not damaed or loose. Symptom 9: Te alarm messae sows MAINTENANCE In order to ensure optimal availability of te unit, a number of cecks and inspections on te unit and te field wirin ave to be carried out at reular intervals. If te unit is used for air conditionin application, te described cecks must be executed at least once a year. In case te unit is used for oter applications, te cecks must be executed every 4 monts. Before carryin out any maintenance or repair activity, always switc off te circuit breaker on te supply panel, remove te fuses or open te protection devices of te unit. Never clean te unit wit water under pressure. Maintenance activities Air eat excaner Remove dust and any oter contaminant from te coil fins usin a brus and a blower. Blow from te inside of te unit. Take care not to bend or damae te fins. Field wirin and power supply Ceck te power supply voltae on te local supply panel. Te voltae must correspond to te voltae marked on te identification label of te unit. Ceck te connections and make sure tey are properly fixed. Ceck te proper operation of te circuit breaker and te eart leak detector provided on te local supply panel. Internal wirin of te unit Visually ceck te switc boxes on loose connections (terminals and components). Make sure tat te electrical components are not damaed or loose. Eart connection Make sure tat te eart wires are still connected properly and tat te eart terminals are titened. Refrierant circuit Ceck for leaks inside te unit. In case a leak is detected, call your local dealer. Ceck te workin pressure of te unit. Refer to "Switcin te unit on" on pae 6. Compressor Te wirin and power supply must be cecked by a licensed electrician. Ceck on oil leaks. If tere is an oil leak, call your local dealer. Ceck for abnormal noises and vibrations. If te compressor is damaed, call your local dealer. Fan motor Clean te coolin ribs of te motor. Ceck on abnormal noises. If te fan or motor are damaed, call your local dealer. Water sensors Ceck tat all te water sensors are correctly fixed into te eat excaner (see also te sticker attaced to te eat excaner). Disposal reuirements Dismantlin of te unit, treatment of te refrierant, of oil and of oter parts must be done in accordance wit relevant local and national leislation. 9 Te control motor is operatin in reverse due to wron wirin. Ceck if te wirin is accordin to te wirin diaram. Symptom 10: Sensor or transmitter error 10 Te wirin is wron. Ceck if te wirin is accordin to te wirin diaram. Call your local dealer. 14