APPLICATIONS BAKED GOODS BAKED GOODS VARIETY OF APPLICATIONS Process solutions and products.
WITH HANDTMANN TO BAKED GOODS DIVERSITY First-class technology - expertise and experience - worldwide service. Handtmann is one of the world's leading manufacturers of filling and portioning systems used in the food processing industry. Handtmann has held the leading position in the world market of meat processing for over 60 years. The process and quality benefits of the Handtmann systems come into their own in the baked goods industry as well because they are technically adapted to the requirements of dough processing. The portfolio comprises portioning machines with different performance levels. The outstanding feature of the B-series portioning machines is their extremely precise portioning accuracy due to the vane cell feed system, which is a decisive cost-saving benefit, especially with expensive products such as fillings. The high degree of portioning accuracy is achieved by the intelligent control of all technology components such as the product feed, the vane cell feed system and the servo drive technology. The B-series portioning machines become complete process solutions when they are expanded with Handtmann additional system for forming, cutting and dosing. Due to their outstanding versatility, these complete systems are suitable for a vast diversity of applications from a variety of bread types such as wholemeal bread made from rye, wheat or spelt through to innovative product areas such as gluten-free bakery goods, energy bars, cookies, pastry snacks, ethnic food, thin dough, and many more. A customer forum as a bakehouse and source of inspiration for innovative solutions Testing of trends, product ideas or new production methods. The Handtmann customer forum, which is fully equipped for the production of baked goods, is used to test the requirements of both customers and prospects under hygienic practical conditions. Feel invited to test ideas under real-life conditions. Use the Forum as your bakehouse to create innovative product solutions produced with state-of-the-art and efficient Handtmann technology. 2
HANDTMANN S CORE AREAS OF EXPERTISE Successful with the portioning expert. Handtmann attaches great importance on high-quality technology for superior quality products. Benefit from our expertise and many years of experience in food production. FEEDING Top feeding speed at constant pressure ensures maximum efficiency. Gentle feed of the filling product guarantees a first-class product appearance and superior product quality. PORTIONING A portioning accuracy of +/- 1 percent gram ensures economical production with reliable costs, even with top-quality raw materials. Portioning accuracy originates from Handtmann. SEPARATING Accurate and clean separating is one of the basic requirements for successful sales of ready-packed products. Various product crosssections and customisable product lengths allow for a wide range of products. DEPOSITING Exact depositing is one of the key factors for success, especially with high-quality raw materials. Depositing products with varied consistencies, accurate to the gram, into a variety of containers is a core expertise of Handtmann. CO-EXTRUDING The Handtmann co-extrusion technology allows new products to be produced economically. Two portioning machines bring together the outer and the inner product and enable the creation of a wide variety of new products. FORMING The enormous demand for convenience products creates unlimited opportunities with respect to shape, design, consistency and texture. Handtmann provides the perfect application solutions with countless flexible options. Handtmann technology and specialist expertise for reliable and economical production Economical production thanks to maximum portioning accuracy Reduction of use of raw materials due to less overproduction Significant cost reduction due to oil-free production and elimination of flouring in the dividing process Superior hygiene concept fully compliant with the HACCP requirements 3
DIVERSITY WITH THE MULTIFUNCTIONAL SE 442 CUTTING UNIT PRODUCTION PROCESS The SE 442 cutting unit divides dough in conjunction with a VF 600 B portioning machine. It can be used multifunctional for dividing dough of various consistencies. The dough is pre-portioned by a VF 600 B portioning machine and fed to the expansion chamber in the cutting head of the SE 442 The dough (product) is transported to the forming insert via the expansion chamber Once the pre-selected weight (volume) is reached, the blade receives a signal and divides the piece of dough. The dough piece is fed to the next process step on the conveyor belt. MACHINE SOLUTION AND VARIANTS VF 608 B, VF 612 B, VF 620 B or VF 630 B portioning machine SE 442 cutting unit Forming inserts in the cutting head selectable, Ø 10 mm to 100 mm Pneumatic blade drive with two blades to chose from Conveyor belt: adjustable in height 600 mm to 1,000 mm angle adjustment up to 20 possible belt width 280 mm Conveyor belt with various surfaces PRODUCT EXAMPLES Pizza dough Catering baguettes Gluten-free dough Bar products (e.g. energy bars or fruit bars) Cookies, biscuits Pastry snacks, thinly formed Portioning of butter, marzipan and other food products 4
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INTERNATIONAL TIN LOAVES WITH THE SE 443 CUTTING UNIT PRODUCTION PROCESS The SE 443, in conjunction with a VF 600 B portioning machine, is suited to produce tin loaves. The dough is pre-portioned by the VF 600 B portioning machine The SE 443 portions dough pieces directly into mould assemblies or fills long baking tins with dough or product with high precision and accurate to the gram using the filling mode. Portioning is performed without oiling (oil-free portioning principle) Once the pre-selected weight (volume) is reached, the cutting unit receives a signal and divides the piece of dough exactly. The mould assemblies or baking tins are fed to the next process step on the conveyor belt. MACHINE SOLUTION AND VARIANTS VF 608 B, VF 612 B, VF 620 B or VF 630 B portioning machine SE 443 cutting unit Pneumatically driven cutting device Flexibly adjustable cutting head with angle adjustment 0-60 Outlet panel 350 mm (filling width) (forming block adapted on a customer-specific basis on request) Baking pan arrangement for SE 443 Width: 70 to 400 mm (at right angles to the conveyor belt feed direction) Height: 90 to 150 mm Length: 100 to 1,000 mm (in conveyor belt feed direction) Mould dimensions max. 400 mm PRODUCT EXAMPLES Wholemeal tin loaf produced from different ground grain products (rye, wheat and spelt) Rye tin loaves with a rye content of 100 % Mixed rye breads with a rye content > 70 % and increased yield Gluten-free tin loaf Borodinsky bread (Russian rye bread) Fruit stollen bread filled into baking tins Danish rye bread 6
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WELL-FORMED MODERN PRODUCTS USING FS 510 FORMING SYSTEM PRODUCTION PROCESS The FS 510 forming system, in conjunction with a VF 600 B portioning machine, is suited for the fully automatic production of precisely divided and well-formed products from different types of dough and in multiple variations. Product flows and portions are produced on multiple lanes and precise to the gram. The dough is pre-portioned by a VF 600 B portioning machine and fed to the filling flow divider in the FS 510 forming system The servo-driven filling flow divider ensures extremely accurate rotor speeds, thus generating a continuous filling flow The dough is distributed precisely to each outlet via the individual feed systems in the filling flow divider Separating the product flows is uninterrupted and is performed directly at the product outlet, linear to the product speed (patented Handtmann separating procedure) A wire or a blade can be used for separating, depending on the product The desired product shape is created using mould components attached to the outlet The products are transported on a conveyor belt and transferred to downstream process steps, such as proofing, baking, frying or freezing MACHINE SOLUTION AND VARIANTS VF 612 B, VF 620 B or VF 630 B portioning machine FS 510 forming system with 6 to 24-lane filling flow divider Max. product diameter 80 mm (with expansion chamber) Product thicknesses (slice thickness) from 5 mm Conveyor belt width 600 mm Outlet height or transfer height adjustable from between 990 and 1,130 mm Separating using servo-driven blade or wire cutter Wide choice of different forming tube versions available (e.g. longish, flat, cylindrical, disc-shaped, cubic, rectangular and star-shaped) Filling flow divider in optional versions: FST 545 FST 546 Outlet spacing 45 mm Outlet spacing 76 mm 8/10/12-lane 2/4/6/8-lane Product Ø max. 35 mm Product Ø max. 60 mm Max. chunk size of filling Max. chunk size of filling product 20 mm product 30 mm FST 544 Outlet spacing 22.5 mm 24-lane Product Ø max. 15 mm PRODUCT EXAMPLES Pastry snacks (e.g. pão de queijo) Snacks from dough or shortcrust (e.g. Chin Chin) Pastry snacks cracker-style Cookies, shortcrust biscuits Fruit bars and different bar shapes 8
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ALL TYPES OF FILLINGS USING THE DS 551 DEPOSITING STATION PRODUCTION PROCESS The DS 551 depositing station, in conjunction with a VF 600 B portioning machine, is suited for the dosing of fillings onto dough sheet lines with accurate weights. The filling product is pre-portioned by the VF 600 B portioning machine and fed to the FST 546 filling flow divider The servo-driven filling flow divider ensures extremely accurate rotor speeds, thus generating a continuous filling flow The filling product is distributed precisely to each outlet via the individual feed systems in the filling flow divider The filling methods available are either filling spots, strips of continuous filling flow MACHINE SOLUTION AND VARIANTS VF 612 B, VF 620 B or VF 630 B portioning machine FST 546 filling flow divider, servo-driven with valves and tubes (number of valves greater 8 possible on request) Moveable stainless steel frame Servo-driven filling flow divider including tubes Piston valves available, Ø 19 mm, 28 mm, 38 mm Can be adapted to all common dough sheet widths and simply integrated into all commonly used sheet lines Customer-specific solution downstream of filling using filling flow divider PRODUCT EXAMPLES Highly pasty and chunky filling products Meat fillings Vegetable fillings High-quality pastry fillings eg.nut/walnut filings Poppy seed fillings Fruit fillings with whole fruits (e.g. cherries) Marzipan fillings Vanilla cream Fat-based pastry fillings Porridge with rice pudding base (e.g. for Karelian pirogi) 10
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1 Albert Handtmann Maschinenfabrik GmbH & Co. KG Hubertus-Liebrecht Str. 10-12 88400 Biberach Germany Tel.: +49 7351 45-0 Fax: +49 7351 45-1501 info.machines@handtmann.de www.handtmann.com www.handtmann-bakery.com 700908 We reserve the rights to make technical alterations