Some characteristics of dry-cured ham obtained from Sicilian Nero pig: comparison between two different ripening techniques

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Some characteristics of dry-cured ham obtained from Sicilian Nero pig: comparison between two different ripening techniques Diaferia C., D' Amico A., Madonia G., Margiotta S., Cartabellotta D., Pruiti V. in Audiot A. (ed.), Casabianca F. (ed.), Monin G. (ed.). 5. International Symposium on the Mediterranean Pig Zaragoza : CIHEAM Options Méditerranéennes : Série A. Séminaires Méditerranéens; n. 76 2007 pages 229-232 Article available on line / Article disponible en ligne à l adresse : http://om.ciheam.org/article.php?idpdf=800590 To cite this article / Pour citer cet article Diaferia C., D' Amico A., Madonia G., Margiotta S., Cartabellotta D., Pruiti V. Some characteristics of dry-cured ham obtained from Sicilian Nero pig: comparison between two different ripening techniques. In : Audiot A. (ed.), Casabianca F. (ed.), Monin G. (ed.). 5. International Symposium on the Mediterranean Pig. Zaragoza : CIHEAM, 2007. p. 229-232 (Options Méditerranéennes : Série A. Séminaires Méditerranéens; n. 76) http://www.ciheam.org/ http://om.ciheam.org/

Some characteristics of dry-cured ham obtained from Sicilian Nero pig: Comparison between two different ripening techniques C. Diaferia*, A. D Amico**, G. Madonia**, S. Margiotta**, D.Cartabellotta*** and V. Pruiti**** *Stazione Sperimentale per l Industria delle Conserve Alimentari, Viale Tanara 31/A Parma, Italy Corresponding author: diaferia@rsadvnet.it ** Istituto Sperimentale Zootecnico per la Sicilia, via Roccazzo 85 Palermo, Italy ***Assessorato Agricoltura e Foreste serv. IX, Palermo, Italy ****Servizio assistenza tecnica regione Sicilia, Castell Umberto, Messina, Italy SUMMARY In the countries of Mediterranean Europe there exists a long-standing tradition of pork products. However, the evolution of the breeding techniques and the use of genetic types capable of high productivity have considerably modified meat, pork meat products and ripening techniques. Recent experiments have reintroduced the original characteristics of these products through the revival of the local swine breed. The Region of Sicily has started a program for the enhancement of the Nero Siciliano pig, also through the development of some dried cured products, like the "country ham". This experimental work has been carried out towards the rationalization of the processing techniques for the preparation of the dry-cured ham, through the comparison of two ripening techniques: traditional and conditioned. The results obtained are due for further investigation, as no significant differences have been shown between the two techniques, and have raised new perspectives for the enhancement of the local dry-cured ham. Keywords: Dry-cured ham, ripening techniques, autochthonous type genetic, Nero Siciliano pig. RESUME "Quelques caractéristiques du jambon sec obtenu à partir du porc Nero Siciliano : Comparaison entre deux techniques différentes de maturation". Dans les pays d Europe Méditerranéenne on trouve une longue tradition de produits carnés issus du porc. Cependant, l évolution des techniques d élevage et l emploi de types génétiques à haute productivité ont considérablement modifié la viande, les produits carnés et les modes de fabrication. Des expériences récentes ont permis de réintroduire les caractéristiques originales des produits grâce au renouveau des porcs locaux. La Région de Sicile a entrepris un programme de relance du porc Nero Siciliano, grâce aussi au développement de quelques produits carnés tels que le jambon de pays. Ce travail expérimental a été mené en vue de la rationalisation des techniques de fabrication du jambon sec, par la comparaison de deux techniques d élaboration: traditionnelle et adaptée. Les résultats obtenus font l objet de recherches supplémentaires, car ils n ont pas révélé de différences entre les deux techniques et ont apporté de nouvelles perspectives pour le développement du jambon sec local. Mots-clés : Jambon sec, méthodes de fabrication, type génétique autochtone, porc Nero Siciliano. Introduction In Mediterranean Europe exists a tradition of aged products made from swine meat. The profound transformations endured from the swine farm, tied above all to the employment of an allochthonous line of swine have caused substantial changes on the characteristics of the pork product and consequent modifications of the processing techniques. Therefore, the risk of loss of specificity of the traditional local productions appears; real and can be obviated with a series of recovery methods and with the revived of the autochthonous local variety and the native systems of traditional breeding and processing (Casabianca,1997). Recent experiments have reintroduced the original characteristics of these products through the revival of the local swine (Franci et al., 2004; Diaferia et al., 2000). The Nero Siciliano pig is today declining, the population size is probably below 900 sow, distributed in a large number of small herds (Pugliese et al., 2003). In purpose, the Region of Sicily has started a program for the enhancement of the Nero Siciliano pig and some of its aged products (Madonia et al., 2001; Moretti et al., 2004), of which, the raw ham. The preservation of the peculiarity of a typical products requires the identification and quantification of those properties that better describe the characteristics of this product. In fact, the consumer perception of quality of a typical product, as a complex interaction of factors: the type of breed, farming environment and local tradition. Options Méditerranéennes, Series A, No. 76 229

The aim of present work has been focused on the rationalization of the process techniques for the preparation of dry-cured ham, through the comparison of two techniques: traditional and conditioned. Furthermore, the comparison between two types of ripening, both in a traditional room, that in Sicily can be used only in winter, and in controlled plant was direct to investigate the possibility to produce in all months of the year, in order to increase the economic value of the farming of this local breed. Materials and methods Techniques of preparation Two different processing techniques have been employed. Traditional: in a refrigerated cell as far as it regards the chilled phase (salting and resting) and natural conditions during ripening phases; conditioned: in a plant with controlled temperature and relative humidity. Both the techniques have previewed the phase of salting "saturate". The recording of the climatic parameters (T and UR) has been executed for both processes with portable thermohygrometers of the Escort Company with two inner sensors for humidity and temperature and a recording interval of 10 minutes. Chemical analysis The proximate chemical composition has been determined according to the methods of the AOAC (1990). The activity of the water (a w ) has been measured with a hygrometer of the Novasina company Eeja-3 model. Sensory analysis A jury of non-professional tasters evaluated dry-cured ham aged 16 months, for the following characteristics: uniformity and intensity of the color, intramuscular fat, color of the fat, cohesion of the slice, aroma and seasoning, saltiness, bad flavor, and overall acceptability. Panel tasters were chosen on the basis of previous experience in consuming traditional pork product. The attributes have been estimated on a scale comprised between 0 and 5 (0=very low, 5=very high intensity). Statistical analysis Data are reported as mean values and standard deviation. Comparison among means were performed by one-way ANOVA according to test LSD. Significance was accepted at probabilities of 0.05 or less. Results and discussion In Table 1 the principal phases of the two techniques and processing parameters are reported. In the traditional process, the variation of the thermohygrometer values have turned out to be influenced during ripening phases from the seasonal climatic conditions. Instead, in the conditioned process (plant) the thermohygrometer parameters were managed from the cooling system. The results of the moisture, salt (NaCl) and a w, determined after 16 months of ageing are reported in Table 2; the values are not significantly different. The moisture and a w values are very low for both the techniques; the salt content is in accordance with the values of the typical Italian hams (Diaferia and Baldini, 1994). The weight loss of hams (expressed as % of initial weight) was significantly higher for hams ripened in the traditional room compared with those ripened in a plant (26.8% vs 24.06% P<0.001). This is probably due to higher temperatures in the traditional room during seasoning compared with the controlled plant, especially in the first ripening stages, during which the environmental temperatures in Sicily raised significantly. 230 Options Méditerranéennes, Series A, No. 76

Table 1. Seasoning techniques and thermohygrometer parameters (means T= C UR=%) Conditioned Days Tmin Tmax URmin URmax Traditional Days T UR Salting 10 2.22 1.36 75.2 73.7 Salting 15 1.01 79.6 Pressing 10 1.91 0.79 75.1 71.9 Pressing 8 1.20 68.7 Resting 110 2.06 1.21 70.2 66.1 Resting1 56 2.92 62.6 Drying 7 14.71 14.56 n.d. n.d. Resting2 30 8.71 63.8 Pre-ripening 60 13.64 12.62 71.9 64.2 Drying 4 20.52 64.8 Ripening1 220 14.16 13.57 79.9 61.9 Ripening1 89 21.73 61.3 Ripening2 60 18.68 17.87 63.6 59.6 Ripening2 91 16.23 70.9 Ripening3 122 8.16 74.3 Ripening4 65 14.3 75.2 Table 2. Chemical analysis after 16 months of ageing (means ± S.D.) Parameters Ham TR Ham CE Moisture (g/100g) 39.66 4.25 42.01 1.25 NaCl (g/100g) 7.80 0.66 7.18 0.81 a w 0.826 0.03 0.832 0.04 TR=traditional, CE=plant. Table 3 shows the results of the descriptive sensory analysis at 16 months of ageing. There were non significant differences between the indicators. The significant difference of the weight loss (Table 4) has not influenced the sensorial parameters. Table 3. Sensory parameters (means ± S.D.) and significant of the Ham aged to 16 months Sensory parameters Ham CE Ham TR P Color uniformity 4.10 0.10 4.33 0.15 0.84 Color shade 4.28 0.10 4.43 0.10 0.31 Intramuscular fat 4.15 0.12 4.21 0.12 0.72 Fat color 4.52 0.11 4.44 0.11 0.62 Cohesiveness 4.58 0.11 4.51 0.11 0.67 Ripening smell 4.56 0.10 4.33 0.10 0.11 Ripening taste 4.56 0.10 4.33 0.14 0.089 Saltiness 3.61 0.13 3.54 0.13 0.71 Bad flavour 2.66 0.19 2.72 0.19 0.80 Overall acceptability 4.61 0.10 4.38 0.10 0.097 Table 4. Trend of weight loss (means ± S.D.) during TR and CE seasoning Days Process phase TR CE P 15 end salting 4.19 0.53 2.26 0.53 <0.0001 50 resting 9.40 0.53 5.70 0.53 <0.0001 110 resting 17.99 0.52 13.39 0.53 <0.0001 240 pre-ripening 24.24 0.54 21.43 0.57 <0.0004 280 ripening2 25.15 0.53 22.13 0.57 <0.0002 340 ripening3 25.81 0.50 23.88 0.57 <0.0087 480 ripening4 26.80 0.53 24.06 0.57 <0.0001 Options Méditerranéennes, Series A, No. 76 231

Based on the results obtained, further investigations are on course, it seems that the two different processing technologies have not influenced, neither the analytical parameters, nor the final sensory characteristics that have turned out of good level. Conclusions The use of a controlled room for the ripening seems to be a potential technological improvement to guarantee the salting in all months of the year, that otherwise cannot be executed in the summer period due to the higher environment temperatures. The data reported from the sensory analysis demonstrated that the hams maintained its typical characteristics and overall acceptability scores either in traditional room or in plant. Therefore, it is possible to assert that the practice of good manufacture techniques can carry over to the obtaining of products with good final characteristics. References Casabianca, F. (1997). Conservation des population porcines méditerranéennes. Modalités techniques et enjeux sociaux. In: International symposium on Mediteranean animal germoplasm and future human challenges (Benevento, Italy), EAAP Publication N 85, pp. 173-181. Diaferia, C. and Baldini, P. (1994). Influenza della temperatura di prestagionatura e del tempo di stagionatura sulle caratteristiche chimico-fisiche e sensoriali di Prosciutti crudi tipo Veneto. Industria Conserve, 69: 91-95. Diaferia, C., La Pietra, L., Longo, M., Magliano, V., Pirone, G. and Rocco, M. (2000). Napoli-type salami processing from variuos, indigenous genetics line of pig. III. Chemical-physical and microbiological characteristics. In: Tradition et innovation dans la production porcine méditerranéenne, Alfonso de Almeida and Tirapicos Numes (eds). Options Méditerranéennes, Series A, 41: 241-244. Franci, O. (2004). La cinta Senese. Gestione attuale di una razza antica. Agenzia regionale per lo sviluppo e l innovazione nel settore Agricolo-Forestale, Firenze. Madonia, G., Diaferia, C., Orlandini, P., Maltecca, C. and Gandini, G. (2001). Il suino Nero Siciliano nella preparazione di un insaccato tipico regionale. In: Atti 36 Simposio Internazionale di Zootecnia. Portonovo (Ancona), 27 april. Moretti, V.M., Madonia, G., Diaferia, C., Mentasti, T., Paleari, M.A., Panseri, S., Pirone, G. and Gandini, G. (2004). Chemical and microbiological parameters and sensory attributes of a typical Sicilian salami ripened in different conditions. Meat Science, 66: 845-854. Pugliese, C., Madonia, G., Chiofalo, V., Margiotta, S., Acciaiolo, A. and Gandini, G. (2003). Comparison of the performance of Nero Siciliano pigs reared indoors and outdoors. 1. Growth and carcass composition. Meat Science, 65: 825-831. 232 Options Méditerranéennes, Series A, No. 76