separation & process th In the middle of the 19 century, Hermann von Helmholtz formulated the General Law on the Conservation of Energy, according to which the total energy in a closed system remains constant, although the individual forms of energy can be converted into one another. Preserving our precious resources! Centrifuge technology for fruit juice industries
,,Observe how fish swim in the water, and you will understand how birds fly in the air Leonardo da Vinci (1453-1519) Viniculture and grape pressing Knowledge in Action Great scientists are simply humans who have questioned the conventional and wanted to discover the new. Everyday experience and observations in nature have inspired them to experiments and laws, many of which are still valid hundreds of years later. At HILLER, too, this philosophy still lives on. Knowledge in action, but also decades of experience in centrifuge technology determine the development and construction of our decanters for the food industry. For you, this means: no off-the-peg solution, but installations specifically tuned to your products and production processes. Applications from Food and Beverage Industries Apple juice Pear juice Orange juice Lychee juice Raw currant juice Cherry juice Sallow thorn (also 3-phases) Elder juice Plum mash Ginger extraction Tea extraction Coffee extraction Vegetable juice Malt sugar Cranberry juice Blueberry juice Carrot juice Dregs processing Juice recovery from filtration dregs Grape juice Wine production Yeast recovery Vinegar production Oil production from citrus fruit peels Starch separation from juices Mash production for example plums, peaches, etc. Juice extraction from melons Pulp reduction (orange juice) Fruit fibres separation of various products Production of spirituous beverages Production of syrup Wort extraction Your field of application is not included? Please, talk to us. We have the solution. Continuous operation The economic advantages of HILLER decanters speak for themselves. Compact design, simple operation and use of high-quality stainless steel grades minimize whole life costs and guarantee long life. Always close to you: our worldwide 24- hour service for maintenance, repair and spare parts. Economy: Waste water reduction Reduced space requirement Economic use of personnel Reduced operating costs Optimized energy balance Corrosion resistance Reduced service and maintenance costs High durability Reduced fresh water usage HILLER DecaFood decanter Smoothie production
HILLER DecaFood Separation for 2- or 3-phase applications Fruit juice and fruit wine industry HILLER DecaFood centrifuges combine the experience of more than 30 years in decanter construction und production with the latest operational knowledge in various fields of food technology. HILLER DecaFood centrifuges are no off-thepeg-product, but are specially constructed according to product requirements without loosing ist versatility. As our customer you benefit demonstrably from a variety of advantages, compared with the conventional manufacturing process as well as with less specialised juice centrifuges. Brewing industry > separation of wort and brewer grains > yeast separation > subsequent dewatering of brewer grains > wort clarification Core oil production > oil separation in 2 or 3 phases > degumming > dewatering of production residues Dairy products > whey dust separation > brine bath cleaning > milk sugar production separatio n & process
More effective fruit juice production Fruit juice industry Fruit juice and fruit wine industry > dregs separation > yeast separation during cider production > juice extraction > thickening of filtration dregs Extraction tasks > tea, wort, herbs > sugar substitutes as for example stevia > coffee production > extractions Fruit juice industry Fruit and vegetable juice production from nearly all kinds of fruits and vegetables, for example: Smoothie production > separation of all settleable solids (cores, peels) > production of fruit mash > apples, pears > all kinds of berries, cherries, plums, etc > juice extraction from vegetables like carrots, beetroots, tomatoes, etc. Processing of tropical fruits > juice extraction with dregs adjustment > dregs reduction after conventional pressing process > peel oil extraction Viniculture and grape pressing > grape must extraction > yeast separation > processing of flotation dregs and fining dregs 3-phase application One example for a 3-phase application is the production of sallow thorn oil: Fruit pulp, fruit juice and oil are extracted in only one production step HILLER DecaFood decanter Oil production
At the centre: Your requirement Dairy products Quick and flexible HILLER DecaFood decanters are able to process at the highest capacity level up to 50,000 kg per hour. Our control systems and construction process optimization ensure perfect operation, short cleaning and setup times as well as flexible adjustments while the production process is running. Talk to us about installing a pilot plant. Protection in a closed system HILLER decanters are not only extremely efficient, but they are also based on an ideal process for the food and beverage industries. Closed systems prevent oxidation, ensure gentle processing and meet the highest cleanliness and hygiene requirements. High throughput: Maximum rotating speeds Automatic cleaning sequence through CIP cleaning Adjustable degree of clarification through a centripetal pump Fewer separating stages Simple process guidance Programmable systems Process suited to foodstuffs: Quality intensification Increase in production Gentle processing method Low cleaning expenditure Hygiene and cleanliness Reduced formation of odours Surfaces suited to foodstuffs Operating equipment suited to foodstuffs Important features: Solid-Liquid Separation (2-phases) Liquid-Liquid Separation (3-phases) Automatic mode through control systems developed in-house Excellent surface finishes All conventional scroll drive systems 24-hour service Special features: Dregs reduction Separation of unsolved starch Reduced oxidation Increase of DS Prevention of recontamination Reduction of plants - separator no longer necessary Schematic sectional drawing through a HILLER-DecaFood Two-phase centrifuge with centripetal unit Brewing industry Pillow-block frame centripetal unit Centrifuge bowl Main drive motor Housing Scroll bearing V-belt guard External HILLERscroll drive mash juice Centripetal pump Feed chamber Scroll Base frame with possibility for sand filling marc Hollow rubber buffer
Processing of tropical fruits DecaFood Product Series Type DF26 DF31 DF37 DF45 DF54 DF66 DF76 Capacity (product-dependent) 50 kg/h up to 50,000 kg/h Bowl drive Electric motor via frequency converter or fully hydraulic Scroll drive All conventional scroll drive systems HILLER can provide competent solutions for these industries and special applications: Foods and beverages / DecaFood / OV Mineral oils, gas and regenerative energy / DecaOil Chemical, processing and pharmaceutical industry / DecaChem / DecaPharm Environmental technology / DecaPress / DecaThick / DecaDrain Mining, tunnel contruction, mineral raw materials and drilling fluids / DecaDrillingFluid Subject to technical modification without prior notice. Any commercial use of pictures and graphics is only allowed after prior approval by the Hiller GmbH. HILLER GmbH Schwalbenholzstraße 2 D-84137 Vilsbiburg/Germany Telephone +49 (0)87 41/48-0 Fax +49 (0) 87 41/48-710 Internet: www.hillerzentri.de e-mail: sales@hillerzentri.de www.anzo-werbeagentur.de