Brabender Technologie GmbH & Co. KG FDDW-S Standardized liquid feeding
Agenda 1. Why FDDW-S? 2. Technical Details 3. Pricelist and Tools Brabender Technologie GmbH & Co. KG
Why FDDW-S? Taylor-made liquid feeder for nearly each application and inquiry. This led to a high diversity of liquid feeders Targets: 80% of all liquid applications with a standardized FDDW! Reducing feeder diversity to a minimum! Brabender Technologie GmbH & Co. KG 3
Why FDDW-S? Advantages for the customer: Attractive price Better cleaning Optimized number of components Less maintenance requirements Smaller footprint Higher energy efficiency Brabender Technologie GmbH & Co. KG 4
Why FDDW-S? Advantages for agents: Defined application range Quote can be given to customer on site Standardised drawings and dimension Customer feels higher advisory skills BT-Tools for support Brabender Technologie GmbH & Co. KG 5
Brabender Technologie GmbH & Co. KG Technical Details
Technical Description Set Up Pump Outlet pipe Hopper with cover Refill valve (Option) Base plate Brabender Technologie GmbH & Co. KG 7
Technical Description Set Up Double wall hopper with insolation (Option) Suction pipe Weighing system Brabender Technologie GmbH & Co. KG 8
Technical Details Drain valve (Option) Analogue load cell or Digital load cell Brabender Technologie GmbH & Co. KG 9
Technical Details Option Refill valve Support Flexible connection Brabender Technologie GmbH & Co. KG 10
Application range Viscosity: 400 10.000 mpas DZP 0 400 mpas DKMP(2) Feed rate range: 2 300 l/h DZP 2 340 l/h DKMP(2) Counter pressure: max. 40 bar DZP max. 60 bar DKMP(2) Heating: max. 100 C ATEX: Refilling: 2G/2G Manual Automatic Brabender Technologie GmbH & Co. KG 11
Brabender Technologie GmbH & Co. KG Pricelist and Tools How to offer the right FDDW-S
Necessary data for an offer Three steps to get a quote 1. Process data 2. Feeder-execution 3. Feeder-price Brabender Technologie GmbH & Co. KG 13
Necessary data for an offer 1. Process data Brabender Technologie GmbH & Co. KG 14
Required Process data limits Product Viscosity [mpas] Counter pressure [bar] Density [kg/l] Feed rate range [l/h] Product temperature [ C] ATEX Refill process liquid max. 10.000 mpas max. 60 bar 0,8 1,5 kg/l 2 340 l/h 1:10 with gear pump 1:15 with piston pump Unheated or heated Max. 100 C 2G/2G Manual or automatic refill Brabender Technologie GmbH & Co. KG 16
Process Data Example Product: Peroxide Product temperature: 70 C Feed rate: 7,5 100 kg/h Density: 0,9-1 kg/l Volumetric feed rate: 7,5 111,1 l/h Viscosity: 300 mpas Counter pressure: 25 bar Type of heating: ATEX: Refill: Double wall yes Automatic Brabender Technologie GmbH & Co. KG 17
Necessary data for an offer Three steps to get a quote 1. Process data 2. Feeder-execution Brabender Technologie GmbH & Co. KG 18
Liquid FeederScout FDDW-S The before defined eight information are needed for the tool to show the possible feeder Product: Product temperature: Feed rate: Density: Volumetric feed rate: Viscosity: Counter pressure: Double wall heating ATEX 2G/2G Automatic Refill Peroxide 70 C 7,5 100 kg/h 0,9 1,0 kg/l 7,5 111,1 l/h 300 mpas 25 bar Brabender Technologie GmbH & Co. KG 19
Necessary data for an offer Three steps to get a quote 1. Process data 2. Feeder-execution 3. Feeder-price Brabender Technologie GmbH & Co. KG 20
[6] [7] [8] [9] [10] Basic version FDDW-M-DKMP-50-S FDDW-M-DKMP-50-S FDDW-M-DKMP-50-S FDDW-M-DKMP-50-S FDDW-M-DKMP-50-S for analog loadcell with analog-digital converter! DH 2G/2G DH 2G/2G EH double-walled ATEX double-walled, ATEX electrical heated Basic: 25 bar counter-pressure, max. 400 mpa s 5-170 l/h unheated, 7,5-170 l/h heated Hyd. III, CBplus control system xxxx xxxx xxxx xxxx xxxx Hyd. III, ISC control system xxxx -- -- -- -- Basis: 60 bar counter-pressure, max. 400mPa s 5-60 l/h unheated, 7,5-60l/h heated Hyd. III, CBplus control system xxxx xxxx xxxx xxxx xxxx Hyd. III, ISC control system xxxx -- -- -- -- MD-loadcell in preparation in preparation in preparation in preparation in preparation Controller and frequency converter Hydro III - frequency converter FC-V2.1 0,75 kw xxx xxx xxx xxx xxx Hydro III - ISC-FC plus 0,75 kw xxx -- -- -- -- Congrav CB plus xxx xxx xxx xxx xxx ISC-CM-SG (only 50dm³-version) xxx -- -- -- -- accessories control box for wall mounting 600 x 600 x 350mm xxx xxx xxx xxx xxx price for electronic parts for control cabinet on site Price for electronic parts for control cabinet on site xxx Price for electronic parts for control cabinet on site xxx xxx xxx xxx manual discharge pump xxx xxx xxx xxx xxx emergency draining pressure switch xxx xxx xxx xxx xxx refill valve (unheated) xxx xxx xxx xxx xxx collecting tray SS 1.4301 xxx xxx xxx xxx xxx pulsation damper with FKM 3 xxx xxx -- -- xxx pulsation damper with PTFE on request on request -- -- -- temperature sensor PT100 -- xxx -- xxx xxx product temperature monitoring in the hopper -- xxx -- xxx xxx consisting of: 1 ea. temperature display 1 ea. PT100 1 ea. enlargement of control box incl. mounting of electronic parts 1 ea. nozzle in the hopper lid Brabender Technologie GmbH & Co. KG
Price calculation Excel Tool to calculate the given prices of the price list to a total price Brabender Technologie GmbH & Co. KG 22
Quotation and Drawing With FeederScout, Calculation tool and pricelist everyone is able to make a first budget quotation and give an example drawing! Example Text with all options given to you Text has to be adjusted to the chosen feeder s execution and its options Brabender Technologie GmbH & Co. KG 23
Standard Drawing Brabender Technologie GmbH & Co. KG 24
Brabender Technologie GmbH & Co. KG Keep the flow