LEHUI MICRO BREWERY EQUIPMENT 2009/ 8
Layout One of the Best Manufacturers o f Brewery Equipment in the World
CATALOG SYSTEM BRIEF INTRODUCTION 1 RAW MATERIAL HANDLING SYSTEM 7 BREWHOUSE SYSTEM 8 FERMENTATION SYSTEM 10 CIP CIP, PIPELINES, WATER TANkS AREA & CONTROL SYSTEM 12
SYSTEM BRIEF INTRODUCTION 1 Oerview of the Pilot Workshop Using big equipments for large scale production, even up to 10,000,000 hl, is a trend of brewery industry worldwide. With increasing demand on special and characteristic beer, small beer equipment comes into people's sight gradually. In Lehui, small beer production line is integrated with many advanced techniques of beer industry and concept of energy/water-saving such as centralized control, centralized CIP, optimal distribution and balance of various consumptions, by which small beer equipments are fully upgraded and production costs are effectively controlled. Many clients prefer to choose Lehui's production line of small beer equipment, which can be used not only to produce top-class special beer but also to be the pilot-scale equipment of breweries. It's like killing two birds with one stone.
2 Process Flow Diagram Þ
SYSTEM BRIEF INTRODUCTION 3 Technical parameters: 4~7 10hl/brew 20hl/brew CIP CO 2 CIP Capacity of brewing: 10hl/brew, 20hl/brew Batch: 4~7 brews/day Design concept: brewery turnkey project, central control, central CIP station, reasonable balance of various consumptions, combination of manual and automatic operations, moderate configuration and investment Design philosophy: energy saving, low-consumption and high-efficiency Scope of supply: raw material handling system, wet mill, mash tun, lauter tun, pre-run tank, wort kettle, whirlpool, fermentation tanks, yeast propagation system, CIP system (joint use of mashing, fermentation and utility), water tank zone, deaerated water, PVPP candle filter, BBTs, packaging (barrel and bottling line), compressed air, boiler, CO2 recovery system, water treatment, electricity distribution, instruments in lab and so on. Rice Cooking System with Pressure Gimbaled Motor System on Bottom of Brewing Vessels Boiling and Hop Dosing System
4 CIP CIP CIP CO N 2 2 Centralized control and operation with lower personnel cost. Central CIP station optimizes consumptions of caustic and water. For instance, clean caustic could be used to wash BBT area first, then fermentation area, finally brewhouse area, which is a recycling circle. For another example, only one tank for recycling water can achieve one CIP line washing and the other CIP line working, which avoids occupation of too many tanks. With back pressure of CO 2/N 2, saccharification without influence of O 2 can be achieved. Material charged with deaerated water can be achieved. Charge of tested starch or other adjuncts can be conducted and various ratios between water and material can be realized. Pressurized rice cooking can be achieved. Vacuum Evaporation System CO 2 Co2 Analyser
SYSTEM BRIEF INTRODUCTION 5 Air Filtration and Decompression Station Condensate Acid and Caustic Dosing Brewing Water Treatment Various boiling techniques and boiling intensities, such as ambient pressure boiling, low pressure boiling and dynamic low pressure boiling can be achieved. Vacuum evaporation and stripping can be achieved. It can test main technical parameters on-line and record and store the trends of historical data development.
6 Combine manual and automatic operation. You can adjust between them according to requirements of technique. It is easy to operate, flexible, safe with good price versus performance ratio. Cold wort pipeline can be used for trial dosing of enzyme, hops products, active dry yeast and other additives. During filtration, you can test to dose modifying agent, stabilizer, foam booster, and antioxidant, etc. You can choose Lehui's packaging equipment for beer in barrel, bottle or can, etc. The fine-looking Lehui Small Brewery Equipment can be used for decoration and on-site production in restaurant. Central Control Room Control Interface
RAW MATERIAL HANDLING SYSTEM 7 Destoner Vibrate Sieve Dry Rice Powder Mill Automatic Rice and Malt Preparation System
BREWHOUSE SYSTEM 8 Cover and Manhole of Mash Tun Mashing-out Pump and Pipeline Grains Removal Device of Lauter Tun Streamlined Raker Positive Inversion Spent Grain Blade System (for Raking and Discharging)
BREWHOUSE SYSTEM 9 Pipeline of Wort Kettle Bottom Pneumatic Lifting and Automatic Spent Grains Discharging of Lauter Tun Whirlpool Bottom Air expulsion System of 5 Brewing Vessels Five Brewhouse Vessels Brewhouse Area Enzyme Dosing System
FERMENTATION SYSTEM 10 General Layout of Fermentation, Maturation and Filtration Wort Aeration System Overview of Yeast System
FERMENTATION SYSTEM 11 Carlsberg Flask Propagation Tank Top Storage Tank Top Main Unit of Candle Filter
CIP CIP, PIPELINES, WATER TANkS AREA & CONTROL SYSTEM 12 CIP CIP Station and Water Tanks Area, Including the Chilled Water Making System Organized Pipe Lane of Workshop Site Sub-station
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