INSTRUCTION MANUAL MODEL NUMBER: GBBK/GBBKR Outdoor Portable Charcoal Grill For Outdoor Use Only! WARNING! BE CAREFUL OF SHARP EDGES DURING ASSEMBLY MADE IN CHINA Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to save for future reference.
Parts List and Hardware List Exploded View 1 1, Wire handle 2, Lid handle 3, Top hinge 4, Lid 5, Cooking grid 6, Charcoal grid 7, Ash receiver 8, Bottom bowl 9, Bottom hinge 10, Warming rack 11, Leg (4) 12, Bottom mesh 7 4 2 9 3 5 6 10 8 11 12 Hardware List A. Screw M5X10 Zinc Plated Phillips Truss Head 4Pcs B. Screw M6X15 Zinc Plated Phillips Truss Head 4Pcs C. Wing Nut M5 Steel Plated 4Pcs D. Wing Nut M6 Steel Plated 6Pcs E. Heat Resistant Washer 6 Heat Resistant Washer 6Pcs F. Lock Washer 5 Zinc Plated Lock Washer 4Pcs G. Lock Washer 6 Zinc Plated Lock Washer 2Pcs H. Washer 5 AL Washer 4Pcs I. Washer 6 AL Washer 12Pcs J. Pin 4.5x105 1Pc K.Cotter Pin 1.4x30 1Pc 1
Assembly Instructions DO NOT tighten screws until grill is completely assembled Step 1 Attach bottom mesh to leg (I Washer 4Pcs / D Wing nut 4Pcs). D I Step 2 Attach leg assembly to bottom bowl (B Screw 4Pcs / I Washer 4Pcs). B I 2
Step 3 Attach wire handle to bottom bowl (I Washer 2Pcs). I Step 4 Attach bottom hinge to bottom bowl (A Screw 2Pcs / E Heat resistant washer 2Pcs /H Washer 2Pcs / F Lock washer 2Pcs / C Wing nut 2Pcs). C F H E A 3
Step 5 Attach lid handle to lid (E Heat resistant washer 2Pcs / I Washer 2Pcs / G Lock washer 2Pcs / D Wing nut 2Pcs). E I G D Step 6 Attach top hinge to lid (A Screw 2Pcs / E Heat resistant washer 2Pcs /H Washer 2Pcs / F Lock washer 2Pcs / C Wing nut 2Pcs). E A C F H 4
Step 7 Attach top hinge to bottom hinge (J Pin 1Pc / K Cotter pin 1Pc). J K Step 8 Insert ash receiver into bottom bowl. Insert charcoal grid into bottom bowl. Insert cooking grid into bottom bowl. 5
Step 9 Cut zip tie on warming rack. Slide warming rack into holes in lid and bottom bowl. Note: Look for corresponding holes on side of lid. Insert short wire ends into lid holes, one side at a time. Position warming rack legs into slots on bottom bowl sides. Step 10 Congratulations your assembly is now complete. Read barbecue safety hints and barbecue helpful hints before proceeding. 6
BARBECUE SAFETY HINTS 1. Stand your grill on a safe, level surface, away from flammable items such as wooden fences or over hanging tree branches. NEVER USE your grill indoors. 2. DO NOT use petrol, paraffin, methyl lated spirit or lighter fuel to light your charcoal. Special lighting fluid, pastes and fire lighters are available. 3. Once lit DO NOT move your grill or leave it unattended. 4. Keep children and pets a safe distance from the grill. 5. Keep a fire extinguisher handy. 6. Remember that hot fat may drip out at the bottom of the fire bowl so keep your feet clear. 7. DO NOT touch metal parts of grill until it has completely cooled to avoid burns. All handle of grill will be hot and unsafe to touch during use. Unless you are wearing protective gear (Potholders, gloves, BBQ mittens, hot pad & etc.). 8. Ensure that the coals have completely cooked before removing the ash. BARBECUE HELPFUL HINTS 1. To make it easier to clean your grill after use line the bottom bowl with aluminum cooking foil, shiny side up. Remember to leave ventilation holes clear by piercing the foil where necessary. The process will lengthen the life of your barbecue and reflect the heat more efficiently on to the food. 2. Charcoal is available in lump wood form (large irregular pieces) and as briquettes (uniformly sized pieces). As a guide lump wood charcoal is best in grills for quickly cooked foods such as sausage and burgers while briquettes are more suitable for a roast as they burn longer and hotter. 3. To light your grill, put a small quantity of charcoal in a pyramid shape. Insert a few fire lighters or spray with barbecue lighting fluid or paste. Then light this area and as the fire spreads through more charcoal can be added to the top and sides and spread over the whole cooking area. It is not advisable to completely fill the fire bowl as the grill may be come far too hot to cook successfully. As a guide a 6.6lbs bag of charcoal in a 17 (43cm) diameter grill should last for at least 2 full barbecue fires. 4. It takes around 15-20 minutes for this grill to reach its full cooking temperature, although this does depend on the size of the grill and fuel use (lump wood lights quicker than briquettes). As the coals heat up they will become covered in gray ash when viewed in daylight and glow deep red in the dark. When the coals are fully covered then cooking temperature is reached. If the barbecue is cooking too quickly then either raise the cooking grid or spread the coals further apart using long handled tongs. If you need to replenish the charcoal always add to the sides and not to the center of the fire. 5. If the fire flares up due to dripping fat, dash the flames lightly with a fine water spray. 6. When you have finished cooking, never pour cold water directly on the coals to extinguish them as this may damage your grill. Use old cinders, sand or a fine water spray. 7. To clean your grill, soak the cooking grate and tools in hot soapy water as soon as possible after use. Dry thoroughly and store in a dry place. Do not leave your grill outside unprotected. DANGER! DO NOT use charcoal briquettes for indoor cooking or heating. TOXIC carbon monoxide fumes can accumulate and cause asphyxiation. Live hot briquettes can create a fire hazard. DANGER! It is not intended to be installed in or on recreational vehicles and/or boats. 7