http://www.prettechtank.com 1
Company Profile Jiangsu Prettech Machinery & Technology Co., Ltd(Called PRT as below) is focused on Consulting & designing Fabricating OEM Project contracting Installing &commission of stainless steel tank in the field of winery, brewery, juice, dairy, biochemical and pharmacy, edible oil, etc. With 45 years of history PRT already has 4000 employee, including engineer, office staff, salesman and workers, annual turnover comes up to US$ 20 million, it is the leader of innovation design and manufacturer of Stainless Steel Tanks in China. Professional design, reasonable prices, fast delivery and rich export experiences make our stainless steel equipment are sold to over 30 countries in the world, the fast& high efficient after-sale services and neverpromised quality make us to keep long-time business relationship with our clients. 2 Jiangsu Prettech Machinery & Technology Co.,Ltd
Certificate Engagement in Standard Making Industry Standards National Standards Food Grade Stainless Steel Thin-wall Vessel Stainless Steel Aseptic Storage Tank General Technology for Light Industry Machinery Double Jacket Kettle Safety and Sanitation for Dairy Equipment http://www.prettechtank.com 3
Wine making Pump-over fermenter Automatic pomace removal tank Insulated wine tank Portable wine tank Rotary fermenter Sparking wine tank Top open tank Variable capacity tank Beer fermenter & brite Brewhouse Product Range Microbrewery system Beer brewing 4 Jiangsu Prettech Machinery & Technology Co.,Ltd
Mixing tank Storage tank Insulated tank Double jacket kettle Fermenter Storage tank Dairy Mixing tank Insulated tank Juice Storage tank Fermenting tank Double jacket tank Agitating tank Biochemical& pharmacy http://www.prettechtank.com 5
Wine Making Equipment Bulk Wine Storage Tank 6 Jiangsu Prettech Machinery & Technology Co.,Ltd
Pump-over Wine Fermentation Tank Pump-over fermentation tank is primarily intended for maceration of grape pomace, but it also can be used as a classic wine storage tank. Capacity Diameter Shell Height Total Height HL mm mm mm 10 920 1500 2180 20 1270 1610 2600 30 1500 1830 3000 50 1600 2440 3650 80 1820 3050 4150 100 1900 3600 4650 150 2000 4880 5950 200 2300 4880 6100 250 2600 4880 6200 300 2600 5500 6550 400 2900 6100 7400 500 3200 6100 7600 600 3300 7000 7830 800 3800 7320 8300 Features The circulation pipe and spray ball enable the must be pumped over the cap, which helps the maceration. Slope bottom provides an easy discharge of liquid. The large rectangular manhole makes the emptying and cleaning of the tank inside easy and simple. Cooling jacket is for controlling the fermentation temperature perfectly. Maximize color extraction without compromising efficiency. High volume pump-over systems for faster cap wetting http://www.prettechtank.com 7
Variable Capacity Tank(VCT) Floating lid with sealing gasket make liquid inside of the tank variable via adjusting lid height, avoiding possible oxidizing caused by half-tank of wine. VCT is a multiple-purpose wine tank, it can be used for fermenting dry red wine, and can also be used as storage and buffer tank, it's particularly used in small wineries for different usage. Except for winery, VCT is also used popularly in cider making Capacity HL Diameter mm Shell Height mm Total Height mm Features Equipped with a manual windlass for an easy lifting and sinking of the lid. VCT10 930 1500 2150 Reinforced upper ring gives the tank strength and stability VCT20 VCT30 1320 1400 1500 2000 2200 2800 and prevents any deformations of the shell. Slope bottom provides an easy discharge of liquid. The large rectangular manhole makes the emptying and VCT50 1600 2500 3200 cleaning of tank interior easy and simply. VCT60 VCT80 1750 1840 2500 3000 3300 4000 The food-grade air seal is sourced from Europe with super high quality and durability. The matchable pump with pressure gauge is safe, convenient VCT100 2100 3000 4000 and user-friendly. SUS304 & SUS316L is optional 8 Jiangsu Prettech Machinery & Technology Co.,Ltd
Automatic Pomace Removal Tank This tank provides all of the needed conditions for the whole vinification process during the producing of the red wines. Scrapper pan is mounted on the conical bottom of tank, it is used to move the rape to the door in order to discharge the rape. It consists of upside-down cone, basement, motor& gear box, mixing ring, framework and O-ring. It has the perfect performances of easy operation, compact structure, complete scrapped, nice sealing and stable work. Capacity Diameter Shell Height Total Height HL mm mm mm 100 1900 3600 4650 150 2000 4880 5950 200 2300 4880 6100 250 2600 4880 6200 300 2600 5500 6550 400 2900 6100 7400 500 3200 6100 7600 600 3300 7000 7830 800 3800 7320 8300 Features Conical bottom and supporting legs. Dimple jacket gives automatic control of fermenting temperature. Dismountable inner filter, for filtrating pump-out wine and cycle. With less labor. Improve pomace-out speed. Keep environment clean. http://www.prettechtank.com 9
Portable Wine Fermentation Tank Open Top Fermentation Tank This type of tank is very suitable for smaller and low-ceiling cellars. The fork port helps the tank to be moved easily. This type of tank is used for red wine vinification. It provides unlimited access to cap and is easy to submerge the cap.these manually-plunged tanks can be designed to sit on stainless steel legs, forklift channel or mounted on galvanised stands with platforms on each side to allow easy access while allowing the vessels to be elevated above the necessary equipment. Features Slope bottom provides an easy discharge of liquid. Cooling jacket is optional for controlling the fermenting temperature perfectly. Available capacity ranges from 10Hl to 75HL. reinforced around the port of forklift avoiding cracks Suitable for multiple transport and frequent move Especially fit for renter and stock holder Racking and sample port Features Dimple plate/cooling jacket to manage temperature with high (400kPa) pressure. Big and off-cone slope bottom provides an easy discharge of liquid and pomace. The large rectangular manhole makes the emptying and cleaning of tank interior easy and simply. Full range of fittings to suit customized requirements. 10 Jiangsu Prettech Machinery & Technology Co.,Ltd
Cone-shaped Fermentation Tank Rotary Fermentation Tank This type of tank is used for fermentation of white and red grape varieties, as well as for storage of wine. The tank shape revives the tradition of ancient cooperage. Advantages including: cone-shaped jacket delays the raising of lees and enables a more efficient cap submerging and breaking; a larger surface in contact with must enables a greater cooling area; the extraction of phenols and aromas is improved. Rotary fermentation tank is an innovative technology for winemaker. The horizontal type and rotary mixing can increase the touching capacity between grape must and cap, the tannin and anthocyan can be macerated at the maximum.this tank allows rapid turnover of batches with low labor input. Oak insulation is optional, which makes outlook wonderful and keep temperature stable. Configurations Cone-shaped shell Conical top Slope bottom Supporting legs Top round manhole Side rectangular manhole Dimple cooling jacke / inner cooling plate Circulation system Features It is a multi-purpose device. This tank can provide white wine producer with the highest quality must for the fermentation.the same device also meets the requirements of red wine producers, by proving them with the just-right environment for the fastest vinification of the grape mass. Rapid fermentation by quick ferment initiation. Temperature distribution through the juice and cap. http://www.prettechtank.com 11
Sparkling Wine Tank Insulated Tank Sparkling wine tank is kind of pressure tank with test pressure 12bar, it's particularly used for post fermenting in stainless steel tank, which replace the traditional process-bottled maturation, this technology increase production capaicty a lot. Multi-purpose wine tank, particularly used for mixing liquid before bottling, can also be used for fermenting,storage,buffering. Features Pressurised tanks for production of sparkling wine are equipped with a valve to achieve isobaric conditions and a decantation valve to remove sediment Designing pressure: 10bar Side agitator flange mounted Full cooling jacket on cylindrical Cladding steel externally Features Atmosphere pressure, Double jacket tank, PU foam 80mm thick, Side agitator flange mounted. Welding or rivetting is optional for cladding processing Accessories include safety valve,pressure gage, thermometer, sample&racking port,level indicator 12 Jiangsu Prettech Machinery & Technology Co.,Ltd
PRT design, fabricate and install customized small & medium sizes for brewpub, restaurant and brewery,volume range from 100L to 10KL(1BBL to 100BBL) based on everyone s varied production capacity, brewhouse includes for 1-vessel, 2-vessel(combo), 3-vessel, 4-vessel, heated by steam, electricity, direct fire, for both infusion and step mashing needs. http://www.prettechtank.com 13
Micro Brewery Features Sanitary construction & polished 100% TIG. Inspection& pressure test before delivery for each system. Custom-made brewhouse and beer fermenter to meet customers space restrictions. Compact design to reduce floor space. Configuration list Item Capacity 1BBL 3BBL 5BBL 7BBL 10BBL 15BBL 20BBL Malt 150kg 300kg 300kg 300kg 500kg 500kg 800kg M.T./L.T. 1BBL 3BBL 5BBL 7BBL 10BBL 15BBL 20BBL Kettle/WHP 1BBL 3BBL 5BBL 7BBL 10BBL 15BBL 20BBL Brewhouse Heat exchanger HLT 2m 2 /H N.A 4m 2 /H N.A 5m 2 /H N.A 8m 2 /H N.A 10m 2 /H 20BBL 18m 2 /H 30BBL 40BBL Wort pump 1m 3 /H 3m 3 /H 3m 3 /H 3m 3 /H 5m 3 /H 5m 3 /H 10m 3 /H HLT pump N.A N.A N.A N.A 3m 3 /H 3m 3 /H 5m 3 /H FV 5*1BBL 5*3BBL 5*5BBL 5*7BBL 10*10BBL 10*15BBL 10*20BBL FV Yeast adding tank N.A N.A 20L 20L 40L 40L 50L BBT(optional) 1*1BBL 1*3BBL 1*5BBL 1*7BBL 1*10BBL 1*15BBL 1*20BBL Chiller 2HP 5HP 5HP 5HP 10HP 15HP 20HP Refrigeration system Glycol tank 2BBL 5BBL 10BBL 15BBL 20BBL 30BBL 40BBL Glycol pump 1.7m 3 /H 1.7m 3 /H 3m 3 /H 3m 3 /H 5m 3 /H 5m 3 /H 10m 3 /H Controlling manual button control panel PLC control panel PLC control panel PLC control panel PLC control panel PLC control panel Heating available Electricity/direct fire Electricity/ direct fire/ steam Electricity/ direct fire/ steam direct fire/ steam steam steam 14 Jiangsu Prettech Machinery & Technology Co.,Ltd
Beer Fermenter (FV) Configurations includes Finish: exterior bushed, interior polished roughness less than 0.6um Designing pressure: 0.25MPa, working pressure: 0.15MPa Dished top with 25% head space, conical bottom 60-75 degree Dual zones of dimple cooling jacket with glycol inlet&outlet 1 male threaded,3 zones for larger beer fermenter. Polyurethane insulation 80mm thickness 4 legs with levelling foot pads and connecting tubes Side elliptical manhole on the front side Outlet with butterfly valve and tri clamps Safety valve CIP arm and spray ball Temperature probe Pressure gage Vacuum & pressure relief valve Level indicator Racking arm Sample valve1/2 Tanks complete with valves and tri clamps. All ports&tubes are handled smoothly, no burs, all the welds and joints are ground smooth to insure sanitation. Beer fermenter (FV) capacity range from 100L to 300KL, with single wall or double walls, constructed by high quality of stainless steel 304, sanitary fabricated&polished, 100% TIG welded. All of the beer tanks are inspected seriously and pressure tested before delivery. Diameter:mm Height:mm Net Volume Inner dia External dia. Shell H Total H 5BBL 700 860 1500 2700 7BBL 900 1060 1220 2510 Stainless steel inspection certificate and pressure test certificate 10HL 1100 1260 970 2570 would be provided Dimension 10BBL 15HL 1000 1200 1160 1360 1500 1220 3100 3200 15BBL 1050 1220 2000 3650 20HL 1200 1360 1830 3700 20BBL 1400 1560 1400 3300 30HL 1400 1560 1830 3860 30BBL 1400 1560 2250 4230 40HL 1600 1760 1750 3970 40BBL 1600 1760 2250 4465 50HL 1500 1660 3000 5400 Custom specifications of beer tanks available to meet brewery s space restrictions. http://www.prettechtank.com 15
Bright Beer Tank(BBT) Configurations includes Finish: exterior bushed, interior polished roughness less than 0.6um Designing pressure: 0.25MPa, working pressure: 0.15MPa Dished top&bottom, with 25% head space Dual zones of dimple cooling jacket with glycol inlet&outlet 1 male threaded,3 zones for larger bright tank. Polyurethane insulation 80mm thickness 4 legs with levelling foot pads and connecting tubes Side elliptical manhole on the front side Discharging port 2 with butterfly valve and tri clamp Safety valve CIP arm and spray ball Temperature probe Pressure gage Vacuum & pressure relief valve Level indicator Carbonation system Sample valve1/2 Tanks complete with valves and tri clamps. All ports&tubes are handled smoothly, no burrs, all the welds and joints are ground smooth to insure sanitation. Net Volume Diameter:mm Inner dia External dia. Height:mm Shell H Total H 5BBL 700 860 1500 7BBL 900 1060 1220 1750 10HL 1100 1260 970 2570 10BBL 1000 1160 1500 3100 Bright beer tank capacity range from 100L to 300KL, with single wall or double walls, constructed by high quality of stainless steel 304, sanitary fabricated&polished, 100% TIG welded. All of the beer tanks are inspected seriously and pressure tested before delivery. 15HL 15BBL 20HL 20BBL 1200 1050 1200 1400 1360 1220 1360 1560 1220 2000 1830 1400 3200 3650 3700 3300 30HL 1400 1560 1830 3860 30BBL 1400 1560 2250 4230 40HL 1600 1760 1750 3970 40BBL 1600 1760 2250 4465 50HL 1500 1660 3000 5400 Custom specifications of beer tanks available to meet brewery s space restrictions. 16 Jiangsu Prettech Machinery & Technology Co.,Ltd
Brewhouse We design, fabricate and install the brewhouse with 2-vessel,3 vessel,4 vessel and combi system based on various production output for small and medium brewpub, restaurant, and microbrewery, capacity range from 1BBL to 50BBL(1 BBL=117 L). Heating way can be electric, direct fire and steam, based on local energy price and brewhouse capacity. All of the stainless steel gears are sanitary and TIG welded, easy to clean and convenient to operate, the heating exchanging designing help to improve energy utilization. Configuration 2 vessel: Mash tun(m.t.)/lauter tun(l.t.)+kettle/whirlpool(whp) 3 vessel: Mash tun(m.t.)+lauter tun (L.T.)+Kettle/Whirlpool(WHP) 4 vessel: Mash tun(m.t.)+lauter tun (L.T.)+Kettle+Whirlpool(WHP) Hot Liquor Tank (HLT) Plate heat exchanger, 1 wort pump, for bigger brewhouse 1 additional HLT pump is necessary Controlling panel Integrated processing piping with valves&tri clamps for wort and hot liquor, CIP water. Platform with wort-checking table and stairway. PRT microbrewery system features Cost effective, Easy to operate, Save energy consumption. Mash tun/lauter tun Material: Stainless steel AISI304 Finish: brushed exterior finish, sanitary polished interior finish Dished top, cone, 4 legs with levelling feet, Raker, with motor and gear box, VFD control Heating device for step mashing Insulation 80mm, rock wool, Cladding steel AISI304 Glass top manhole, spot light, CIP ball and tube, Back washing device Temperature probe, Wort outlet at bottom Flowmeter Kettle/Whirlpool Material: Stainless steel AISI 304 Finish: brushed exterior finish, sanitary polished interior finish Dished top, flat slope bottom, 4 legs with levelling feet Heating device ( steam,electricity or fire box) Insulation 80mm thickness, rock wool Cladding steel AISI304 Glass top manhole Spot light Tangential inlet Wort outlet http://www.prettechtank.com 17
Cellar Package Plate heat exchanger Glycol chiller Keg filler Material: Stainless steel AISI 304, EPDM gasket Designing pressure: 1 bar 1 or 2 stations with 4 or 6 leads for option ABB motor Freon R404 A High quality compressor,valves Controlling cabinet Material: Stainless steel AISI304 1 or 2 heads Power: 200w Capacity: 80-120 barrels/cask CIP cart Keg Electrical control Alkali water tank Sterilizing tank Centrifugal pump&motor SS cart&trolly Cable,pipeline&valves Material: sanitary stainless steel AISI304 Standard: EURO/DIN/USA Capacity: 20L/30L/50 Push button or touch screen control Panel for temperature control Valve, pump controlled by manual 18 Jiangsu Prettech Machinery & Technology Co.,Ltd
Site Production The max. capacity PRT can make is 8,000KL, finished tank couldn t pass through the road or bridge width/height constraint, the solution is to ship disassembled tanks by container or bulk shipment to customers construction site, and send assembly teams to install, place and clean, of course we will try to make facility parts in factoryassembled as more as possible in order to minimize the assembly time on site. API 650 is utilized in the process of designing, processing, inspecting and installing. Platform, railway on the top and staircase are always integrated for this big tank and tank farm. Stainless Steel Tanks for Other Industries Wine barrel Bio fermenter Chemical tank Rotary spherical digester Juice tank Ethanol tank farm Petroleum tank Jacketed kettle http://www.prettechtank.com 19
Service system Quality control All stainless steel coils are purchased from high-quality steel supplier.all chemical composition and mechanics performances are controlled strictly. All welders are qualified. ISO9001 system assures all procedures done correctly. All tanks are inspected completely before delivery, including hydrostatic test, dye penetration test,etc. After-sale services 1 year of tank and 6 months of accessories guarantee, lifelong maintenance at cost charge 7x24 hours per week email&phone available Maintenance, return & exchanges services Convenient logistics Door to door delivery saves time&energy for clients. Optimized container proposals save client s shipping freight. Safe seaworthy package and loading guarantee nondestroyed during shipping is promised. 20 Jiangsu Prettech Machinery & Technology Co.,Ltd
Customer references PRETTECH serves over 1500 customers in China, involving in several industries of food& beverage, dairy, biochemicals, pharmacies, paper making, flavouring, especially for wine, beer, juice, edible oil. Tank specifications are customized according to customers requirements, space restrictions, with/ without insulation or cooling jacket, agitator on the top or mounted at side,conical/dish/elliptical top& bottom, supported by legs or concrete basement,etc. PRETTECH is committed to be top-ranking factory for solution of sanitary stainless steel tanks in China. We have kept perfect relationship with some worldwide companies such as Hennessy, Changyu, Inbev, Bucher Unipektin, TMCI padovan. http://www.prettechtank.com 21