High efficency ion exchange and adsorbent resins plants for wine industry. ProvidingSolution
WINE AND GRAPE JUICE ACIDIFICATION / STABILIZATION Through treatment with cationic resins, it is possible to acidify/ stabilize wine or grape juice. The strong caution resin exchange the K (potassium) caution present in wine or grape juice, releasing (hydrogen) ions. This causes an increase in acidity, resulting in a reduction in the formation of potassium bitartrate, making the stabilization process much cheaper than conventional cooling treatment. The plant is designed with food grade hydraulic circuit and columns, automated with PLC and touch screen for easy operation. Manufactured in skid fully pre-assembled, the plant is designed as plug and play installation, and very easy operation. The strong stainless steel structure is placed on wheels, giving the skid units a full flexibility for any exigence of the - two operating system (single column or duplex for h24 production) - two reagent dilution systems; Ejectors or dosing pumps (on request) SINGLE TECHNICAL FEATURES REFERENCE OF MUST/WINE 1800 PPM K DENOMINATION MINISTAB MINISTAB MAXISTAB MAXISTAB PRODUCTION/ 24 ORE 250 hl 670 hl 1950 hl 2500 hl RESIN VOLUME 300 lt 800 lt 2300 lt 3000 lt CONSUMPTION lt H2SO4 50% / hl TREATED 0,35 0,40 N OF COLUMNS 1 1 1 1 DUPLEX TECHNIAL FEATURES REFERENCE MUST/WINE 1800 PPM K 1,5x1,6x2,5 APROX DIMENSION COLUMNS (m) 0,5x0,5x3,5 0,8x0,8x3,5 1,4x1,4x3,5 1,4x1,4x4 DENOMINATION MINISTAB MINISTAB MAXISTAB MAXISTAB PRODUCTION / 24 ORE 360 hl 960 hl 2760 hl 3600 hl RESIN VOLUME 300 lt x 2 800 lt x 2 2300 lt x 2 3000 lt x 2 CONSUMPTION lt H2SO4 50% / hl TREATED 0,35 0,40 N OF COLUMNS 2 2 2 2 1,5x2,4x2,6 APROX DIMENSION COLUMNS (m) 0,5x1,2x3,5 0,8x2x3,5 1,4x3x3,5 1,4x3x4
RECTIFIED GRAPE JUICE PRODUCTION Through treatment by ion exchange resins, it is possible to demineralize and decolourize red and white grape juice in order to produce rectified grape must. All mineral salts, organic acids and polyphenols are exchanged and absorbed by the appropriate ion exchange resins. DEMIMOSTO 1200 GRAPE JUICE DEMINERALIZATION The resulting product from this specific treatment is a glucose and fructose solution of 15 to 16 Brix, which is then concentrated to 65 Brix to produce MCR (Must Concentrate Rectified). The plant is designed with food grade hydraulic circuit and columns, automated with PLC and touch screen for easy operation. Manufactured in skid fully pre-assembled, the plant is designed as plug and play installation, and very easy operation. The strong stainless steel structure is placed on wheels, giving the skid units a full flexibility for any exigence of the TECHNICAL FEATURES OF PLANT PRODUCTION /24 h 320 hl DILUTION OF RETTIFICATED MUST. MAX 23% CAPACITY 40 hl/h RESIN VOLUME CF1 1200 lt RESIN VOLUME AD 1700 lt RESIN VOLUME AF 650 lt RESIN VOLUME CF2 500 lt CONSUME hl H2O demi / hl TREATED 1,4 1,6 WASTE hl H2O discharge / hl TREATED 1,3 1,5 CONSUMPTION lt HCl 33% / hl TREATED 1,9 2 CONSUMPTION lt H2SO4 50% / hl TREATED 1,4 1,45 CONSUMPTION lt NaOH 50% / hl TREATED 1,4 1,45 N OF COLUMNS 4 1,5x2,5x2,7 APROX DIMENSION OF COLUMNS (m) 1,2x5x3,5 DEMIMOSTO 2400 GRAPE JUICE DEMINERALIZATION - two operating system (single column or duplex for h24 production) - two reagent dilution systems; Ejectors or dosing pumps (on request) TECHNICAL FEATURES OF PLANT PRODUTION /24 h 700 hl DILUIZIONE MOSTO RETT. MAX 23% CAPACITY 80 hl/h VOLUME RESIN CF1 2400 lt VOLUME RESIN AD 3400 lt VOLUME RESIN AF 1200 lt VOLUME RESIN CF2 800 lt CONSUME hl H2O demi / hl TREATED 1,4 1,6 WASTE hl H2O discharge / hl TREATED 1,3 1,5 CONSUMPTION lt HCl 33% / hl TREATED 1,9 2 CONSUMPTION lt H2SO4 50% / hl TREATED 1,4 1,45 CONSUMPTION lt NaOH 50% / hl TREATED 1,4 1,45 N OF COLUMNS 4 1,5x2,5x2,7 APROX DIMENSION OF COLUMNS (m) 1,2x5x3,5
WINE AND GRAPE JUICE HEAVY METAL REMOVAL By using the proper resin, it is possible to remove heavy metals as iron. copper and lead. The resin selectively exchange the heavy metals, which may be present in the wine or in the must, releasing H + ions. The plant is designed with food grade hydraulic circuit and columns, automated with PLC and touch screen for easy operation. Manufactured in skid fully preassembled, the plant is designed as plug and play installation, and very easy operation. The strong stainless steel structure is placed on wheels, giving the skid units a full flexibility for any exigence of the - two operating system (single column or duplex for h24 production) - two reagent dilution systems; Ejectors or dosing pumps (on request) SINGLE TECHNICAL FEATURES REFERENCE OF MUST/WINE 15 PPM FE DENOMINATION MINIMETAL MINIMETAL MAXIMETAL MAXIMETAL PRODUCTION / 24 ORE 250 hl 670 hl 1950 hl 2500 hl RESIN VOLUME 300 lt 800 lt 2300 lt 3000 lt CONSUMPTION lt H2SO4 50% / hl TREATED 0,35 0,40 N OF COLUMNS 1 1 1 1 DUPLEX TECHNICAL FEATURES RIFERENCE OF MUST/WINE 15 PPM FE 1,5x1,6x2,5 APROX DIMENSION COLUMNS (m) 0,5x0,5x3,5 0,8x0,8x3,5 1,4x1,4x3,5 1,4x1,4x4 DENOMINATION MINIMETAL MINIMETAL MAXIMETAL MAXIMETAL PRODUCTION / 24 ORE 360 hl 960 hl 2760 hl 3600 hl RESIN VOLUME 300 lt x 2 800 lt x 2 2300 lt x 2 3000 lt x 2 CONSUMPTION Elt H2SO4 50% / hl TREATED 0,35 0,40 N OF COLUMNS 2 2 2 2 1,5x2,4x2,6 APROX DIMENSION COLUMNS (m) 0,5x1,2x3,5 0,8x2x3,5 1,4x3x3,5 1,4x3x4
WINE AND GRAPE JUICE DECOLOURIZATION ANTOCHYANINS AND TANNINS RECOVERY By treatment with adsorbent resins it is possible to decolourize wine or grape juice. The resin adsorb the polyphenols such as anthocyanins and tannins, present in red or white wine or must. The polyphenols adsorbed by the resin are recovered by specific ion exchange resin filter. The plant is designed with food grade hydraulic circuit and columns, automated with PLC and touch screen for easy operation. Manufactured in skid fully pre-assembled, the plant is designed as plug and play installation, and very easy operation. The strong stainless steel structure is placed on wheels, giving the skid units a full flexibility for any exigence of the SINGLE TECHNICAL FEATURES REFERENCE MUST/WINE RED 15 POINTS COLORS DENOMINATION MINICOLOR MAXICOLOR MAXICOLOR PLANT 800 2300 3000 PRODUCTION/24 HOURS 400 hl 1200 hl 1500 hl POLYPHENOLS EXTRACT VOLUME /CYCLE 950 lt 2700 lt 3500 lt FLOW RATE 25 hl/h 70 hl/h 90 hl/h ADSORBENT RESIN VOLUME 800 lt 2300 lt 3000 lt CATION RESIN VOLUME 800 lt 2300 lt 3000 lt CONSUMPTION lt H2O / hl TREATY 35 40 CONSUMPTION lt HCl 33% / hl TREATED 0,85 0,95 CONSUMPTION lt H2SO4 50% / hl TREATED 0,45 0,65 CONSUMPTION lt NaOH 50% / hl TREATED 0,30 0,35 N OF COLUMNS 2 2 2 1,5x2x2,2 APROX DIMENSION OF COLUMNS (m) 0,8x2x3,5 1,4x3x3,5 1,4x3x4 DOUBLE TECHNICAL FEATURES REFERENCE MUST/WINE RED 15 POINTS COLOR DENOMINATIONS MINICOLOR MAXICOLOR MAXICOLOR PLANT 800 2300 3000 PRODUCTION/24 HOURS 600 hl 1700 hl 2200 hl POLYPHENOLS EXTRACT VOLUME /CYCLE 950 lt 2700 lt 3500 lt FLOW RATE 25 hl/h 70 hl/h 90 hl/h ADSORBENT RESIN VOLUME 800 lt X 2 2300 lt x 2 3000 lt x 2 CATION RESIN VOLUME 800 lt 2300 lt 3000 lt CONSUMPTION lt H2O / hl TREATED 35 40 CONSUMPTION lt HCl 33% / hl TREATED 0,85 0,95 CONSUMPTION lt H2SO4 50% / hl TREATED 0,45 0,65 CONSUMPTION lt NaOH 50% / hl TREATED 0,30 0,35 N OF COLUMNS 3 3 3 1,5x2x2,2 APROX DIMENSION OF COLUMNS (m) 0,8x3x3,5 1,4x4,6x3,5 1,4x4,6x4
Please don t hesitate to contact our local agent: REFERENCE AGENT NAME division of Tecnoipianti Water Treatment S.r.l. Via Salvo d Acquisto, 16/B - 20060 Pozzuolo M. (MI) T. +39 02.9535.8203 - info@tecnoimp.com www.tecnoimp.com