Programmable Espresso Machine 1.0 INFORMATION Description: Colour: Programmable Espresso maker with power save mode, integrated conical burr grinder with bean hopper (auto sealing to securely hold beans in hopper), grind size selector and dose adjust dial. Programmable coffee dose button: select between single cup or double cup. It has and Integrated / removable tamper, cup warming tray, 15 bar pump, fits extra large cup height for coffee mugs, electronic temperature control and pressure gauge. Advanced dual wall and single wall filters. Cleaning indicator, forged brass filter holder with extended outlets. Swivel steam wand and stainless steel frothing attachment, removable 2.5 litre water tank. Removable wet and dry coffee separator drip trays and drip tray full indicator Brushed stainless steel AU/NZ BES860 230 240V 50Hz 1450W First Sale Date: 18/02/2009 Voltage: CANADA BREBES860XL 120V 60Hz W First Sale Date: US BES860XL 120V 60Hz W First Sale Date: English: Parts are available as per Spare Parts listing. Availability of parts may vary depending on the country where the product is sold. Whilst the diagram may show all parts parts available for a particular country may differ. Services: French: Les pièces sont disponibles selon la liste des pièces de rechange. La disponibilité des pièces peuvent changer selon le pays où le produit est vendu. Tandis que les diagrammes montre toutes les pièces disponibles, mais celles ci peut différer pour un pays particulier. Spanish: Las partes de repuesto son disponibles al correspondido de la lista de partes de repuesto. Las partes disponible pueden diferenciar con acuerdo del país donde el producto sea vendido.durante el diagramo demuestre que las partes de repuesto son disponibles, perro partes disponibles parra un país en particular pueden ser diferentes. 28 June 2011 1
2.0 Spare Parts Listing NO CANADA US AU/NZ DESCRIPTION SUBS. ITEM 01.9 BPBES86001.9 BES860XL/01.9 BES860/01.9 ACTUATOR SWITCH GRINDER BES860/18.3 01.9A BPBES86001.9A BES860XL/01.9A BES860/01.9A ACTUATOR SWITCH GRINDER QUICK CONNECT 01.15 BPBES86001.15 BES860XL/01.15 BES860/01.15 BASE COVER 01.17 BPBES86001.17 BES860XL/01.17 BES860/01.17 FOOT BRACKET L 01.18 BPBES86001.18 BES860XL/01.17 BES860/01.18 FOOR BRACKET R 01.19 BPBES86001.19 BES860XL/01.19 BES860/01.19 FRONT LEFT FOOT 01.20 BPBES86001.20 BES860XL/01.20 BES860/01.20 FRONT RIGHT FOOT 01.21 BPBES86001.21 BES860XL/01.21 BES860/01.21 REAR LEFT FOOT 01.22 BPBES86001.22 BES860XL/01.22 BES860/01.22 REAR RIGHT FOOT 02.18 BPBES86002.18 BES860XL/02.18 BES860/02.18 WATER FILTER ASSY PRE TANK 02.2 BPBES86002.2 BES860XL/02.2 BES860/02.2 WATER DISPENSER 02.22 BPBES86002.22 BES860XL/02.22 BES860/02.22 DIFFUSER ASSEMBLY 02.28 BPBES86002.28 BES860XL/02.28 BES860/02.28 PUMP INLET TUBE SILICONE 02.3 BPBES86002.3 BES860XL/02.3 BES860/02.3 GROUP HEAD 02.30 BPBES86002.30 BES860XL/02.30 BES860/02.30 TUBE SILICONE DIFF TO WAND 02.31 BPBES86002.31 BES860XL/02.31 BES860/02.31 TUBE SILICONE DIFFUS SOLEN 02.32 BPBES86002.32 BES860XL/02.32 BES860/02.32 TUBE SILIC DIFFUS SAFE VALV 02.33 BPBES86002.33 BES860XL/02.33 BES860/02.33 TUBE SIL FLOWMETER WATER FILT 02.34 BPBES86002.34 BES860XL/02.34 BES860/02.34 TEF TUBE MED SOLE THERMOBLK 02.35 BPBES86002.35 BES860XL/02.35 BES860/02.35 TEF TUBE LNG SOLE SAFE VALV 02.36 BPBES86002.36 BES860XL/02.36 BES860/02.36 TEF TUBE SHRT SOLE THERMBLK 02.41 BPBES86002.41 BES860XL/02.41 BES860/02.41 FLOW METER 02.6 BPBES86002.6 BES860XL/02.6 BES860/02.6 STEAM RING SHOWER HEAD 02.7 BPBES86002.7 BES860XL/02.7 BES860/02.7 STEAM FILTER SHOWER HEAD 02.8 BPBES86002.8 BES860XL/02.8 BES860/02.8 SCREW FOR STEAM FILTER 03.17 BPBES86003.17 BES860XL/03.17 BES860/03.17 GRINDER DOSE DIAL KNOB 03.9 BPBES86003.9 BES860XL/03.9 BES860/03.9 PRESSURE GAUGE ASSEMBLY 04.1 BPBES86004.1 BES860XL/04.1 BES860/04.1 SELECTOR VALVE ASSEMBLY 04.10 BPBES86004.10 BES860XL/04.10 BES860/04.10 MICROSWITCH SELECTOR VALVE BES860/04.10A 04.10A BPBES86004.10A BES860XL/04.10A BES860/04.10A MICROSWITCH SELECTOR VALVE QUICK CONNECT 04.27 BPBES86004.27 BES860XL/04.27 BES860/04.27 FROTHING WAND COMPLETE ASSY 04.27A BPBES86004.27A BES860XL/04.27A BES860/04.27A FROTHING WAND ASSY STAINLES STEEL 04.28 BPBES86004.28 BES860XL/04.28 BES860/04.28 FROTH ENHANCER 04.29 BPBES86004.29 BES860XL/04.29 BES860/04.29 FROTHING SPOUT WITH O RING 04.29A BPBES86004.29A BES860XL/04.29A BES860/04.29A FROTHING SPOUT WITH O RING STAINLESS STEEL 05 BPBES86005 BES860XL/05 BES860/05 BEAN HOPPER COMPLETE ASSEMBLY 05.3 BPBES86005.3 BES860XL/05.3 BES860/05.3 BEAN HOPPER LID 05.4 BPBES86005.4 BES860XL/05.4 BES860/05.4 BEAN HOPPER KNOB 06 BPBES86006 BES860XL/06 BES860/06 GRINDER COMPLETE ASSEMBLY 06A BPBES86006A BES860XL/06A BES860/06A GRINDER COMPLETE ASSEMBLY THREAD PITCH CHANGED 06.11 BPBES86006.11 BES860XL/06.11 BES860/06.11 HANDLE ASSEMBLY FOR OUTER BURR 06.15 BPBES86006.15 BES860XL/06.15 BES860/06.15 O RING FOR OUTER BURR BRACKET 06.37 BPBES86006.37 BES860XL/06.37 BES860/06.37 SEAL FOR UPPER CONICAL BURR 06.37A BPBES86006.37A BES860XL/06.37A BES860/06.37A SEAL FOR UPPER CONICAL BURR 06.5 BPBES86006.5 BES860XL/06.5 BES860/06.5 ADJUST GEAR 06.5A BPBES86006.5A BES860XL/06.5A BES860/06.5A ADJUST GEAR THREAD PITCH CHANGED 28 June 2011 2
NO CANADA US AU/NZ DESCRIPTION SUBS. ITEM 06.6 BPBES86006.6 BES860XL/06.6 BES860/06.6 ADJUST GEAR RING 06.6A BPBES86006.6A BES860XL/06.6A BES860/06.6A ADJUST GEAR RING 06.7 BPBES86006.7 BES860XL/06.7 BES860/06.7 UPPER BURR BRACKET 06.7A BPBES86006.7A BES860XL/06.7A BES860/06.7A UPPER BURR BRACKET NEW CONSTRUCTION 06.8 BPBES86006.8 BES860XL/06.8 BES860/06.8 OUTER BURR ASSY WITH HANDLE 07.1 BPBES86007.1 BES860XL/07.1 BES860/07.1 TOP COVER 07.1A BPBES86007.1A BES860XL/07.1A BES860/07.1A TOP COVER NEW TYPE 07.9 BPBES86007.9 BES860XL/07.9 BES860/07.9 MICROSWITCH BEAN HOPPER 07.9A BPBES86007.9A BES860XL/07.9A BES860/07.9A MICROSWITCH BEAN HOPPER QUICK CONNECT 08 BPBES86008 BES860XL/08 BES860/08 WATER TANK ASSEMBLY 08.12 BPBES86008.12 BES860XL/08.12 BES860/08.12 OBLONG FILTER HANDLE ASSY 08.13 BPBES86008.13 BES860XL/08.13 BES860/08.13 CHARCOAL FILTER WATER TANK 08.15 BPBES86008.15 BES860XL/08.15 BES860/08.15 OBLONG FILTER HOLDER ASSEMBLY 08.9 BPBES86008.9 BES860XL/08.9 BES860/08.9 WATER INLET SEAL 09.1 BPBES86009.1 BES860XL/09.1 BES860/09.1 DRIP TRAY 09.3 BPBES86009.3 BES860XL/09.3 BES860/09.3 DRIP TRAY COVER 09.5 BPBES86009.5 BES860XL/09.5 BES860/09.5 DRIP TRAY GRILLE 09.6 BPBES86009.6 BES860XL/09.6 N/A GRILLE RUBBER GROMMET 09.8 BPBES86009.8 BES860XL/09.8 BES860/09.8 DRIP TRAY FLOAT 10 BPBES86010 BES860XL/10 BES860/10 FILTER HOLDER & HANDLE ASSY 10A BPBES86010A BES860XL/10A BES860/10A FILTER HOLDER & HANDLE ASSY STAINLESS STEEL 10.1 BPBES86010.1 BES860XL/10.1 BES860/10.1 FILTER HOLDER SPRING 10.1A BPBES86010A BES860XL/10A BES860/10.1A FILTER HOLDER SPRING NEW TYPE 11.1 BPBES86011.1 BES860XL/11.1 BES860/11.1 TAMPER ASSEMBLY 11.2 BPBES86011.2 BES860XL/11.2 BES860/11.2 CLEANING DISC 11.3 BPBES86011.3 BES860XL/11.3 BES860/11.3 SINGLE WALL FILTER SINGLE CUP 11.31 BPBES86011.31 BES860XL/11.31 BES860/11.31 DUAL WALL FILTER SINGLE CUP 11.4 BPBES86011.4 BES860XL/11.4 BES860/11.4 SINGLE WALL FILTER DOUBLE CUP 11.41 BPBES86011.41 BES860XL/11.41 BES860/11.41 DUAL WALL FILTER DOUBLE CUP 11.5 BPBES86011.5 BES860XL/11.5 BES860/11.5 STORAGE TRAY 11.6 BPBES86011.6 BES860XL/11.6 BES860/11.6 HEXAGON ALLEN KEY TOOL 11.7 BPBES86011.7 BES860XL/11.7 BES860/11.7 CLEANING TOOL 11.81 BPBES86011.81 BES860XL/11.81 BES860/11.81 COFFEE SPOON 11.82 BPBES86011.82 BES860XL/11.82 BES860/11.82 CLEANING BRUSH OLD 11.82A TBA TBA BES860/11.82A CLEANING BRUSH 11.9 BPBES86011.9 BES860XL/11.9 BES860/11.9 FROTHING JUG 12.10 BPBES86012.10 BES860XL/12.10 BES860/12.10 TEFL TUBE SOLENOID TO WAND 12.11 BPBES86012.11 BES860XL/12.11 BES860/12.11 TEFL TUBE TO PRESSURE GAUGE 12.12 BPBES86012.12 BES860XL/12.12 BES860/12.12 SILIC TUBE WATER FILT TANK 12.3 BPBES86012.3 BES860XL/12.3 BES860/12.3 STEAM WAND HANDLE 12.4 BPBES86012.4 BES860XL/12.4 BES860/12.4 GRIND ADJUST DIAL PRINTED 12.5 BPBES86012.5 BES860XL/12.5 BES860/12.5 STEAM SELECTOR DIAL 14 BPBES86014 BES860XL/14 BES860/14 SOLENOID VALVE ASSY 14 TBA TBA BES860/14.77 SOLENOID VALVE CONNECTOR KIT 14.8 BPBES86014.8 BES860XL/14.8 BES860/14.8 SOLENOID COIL OLAB 5878 14.9 BPBES86014.9 BES860XL/14.9 BES860/14.9 SOLENOID COIL OLAB 9200H 17 BPBES86017 BES860XL/17 BES860/17 SAFETY VALVE 18.1 BPBES86018.1 BES860XL/18.1 BES860/18.1 PCB ASSEMBLY LEFT GRINDER BES860/18.3 18.1A BPBES86018.1A BES860XL/18.1A BES860/18.1A PCB ASSEMBLY LEFT GRINDER QUICK CONNECT 28 June 2011 3
NO CANADA US AU/NZ DESCRIPTION SUBS. ITEM 18.2 BPBES86018.2 BES860XL/18.2 BES860/18.2 PCB ASSY RIGHT COFFEE DOSE BES860/18.3 18.2A BPBES86018.2A BES860XL/18.2A BES860/18.2A PCB ASSY RIGHT COFFEE DOSE QUICK CONNECT 18.3 BPBES86018.3 BES860XL/18.3 BES860/18.3 PCBS SWITCHES WIRES FULL ASSY 18.3A BPBES86018.3A BES860XL/18.3A BES860/18.3A MAIN PCB QUICK CONNECT 18.4A BPBES86018.4A BES860XL/18.4A BES860/18.4A TRIAC PCB QUICK CONNECT 19 BPBES86019 BES860XL/19 BES860/19 PUMP 19.1 BPBES86019.1 BES860XL/19.1 BES860/19.1 THERMAL PROTECTOR PUMP 25 BPBES86025 BES860XL/25 BES860/25 THERMOCOIL COMP ASSEMBLY 25.2 BPBES86025.2 BES860XL/25.2 BES860/25.2 THERMOSTAT 184 DEG C 25.3 BPBES86025.3 BES860XL/25.3 BES860/25.3 THERMISTER ASSEMBLY 25.3A BPBES86025.3A BES860XL/25.3A BES860/25.3A THERMISTER ASSEMBLY QUICK CONNECT 25.6 BPBES86025.6 BES860XL/25.6 BES860/25.6 THERMAL FUSE 216 DEGC 25.8 BPBES86025.8 BES860XL/25.8 BES860/25.8 O RING FOR THERMOCOIL 89 N/A N/A BES860/89 CLEANING KIT 89 BPBES86089 BES860XL/89 N/A CLEANING TABLETS BEC250 89N BPBES86089N BES860XL/89N N/A CLEANING KIT COMPLETE 90 BPBES86090 BES860XL/90 BES860/90 INSTRUCTION BOOK Service Notes: Please note that effective immediately all BES860 units have to be plugged into an ammeter to check for correct Triac operation. There should be negligible current drawn. If it draws 3 4amps than the Triac is leaking and Triac PCB should be replaced. BES860 Version A parts PCB with Quick Connectors 28 June 2011 4
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3.0 Circuit Diagram Page 1 of 3 3.1 (Main PCB) 28 June 2011 7
Circuit Diagram Page 2 of 3 3.2 (Left PCB Grinder) 28 June 2011 8
Circuit Diagram Page 2 of 3 3.3 (Right PCB Coffee Dose) 28 June 2011 9
4.0 Exploded View( refer to spare parts listing above) Page 1 of 3 Note: Not all parts are available please see Spare Parts Listing 28 June 2011 10
Exploded View Page 2 of 3 28 June 2011 11
Exploded View Page 3 of 3 28 June 2011 12
5.0 Pictures NOT SORTED /A VERSION SHOWN AT END OF PICTURES 02.41 & 19.1 04.1 05 06 06.5 06.6 28 June 2011 13
06.7 06.8 06.11 06.15 07.9 08.9 08.12 08.13 28 June 2011 14
08.15 11.1 09.3 09.6 09.8 10 28 June 2011 15
11.9 12.4 14 28 June 2011 16
14.8 14.9 17 18.3 28 June 2011 17
02.22 & 19 25.2 & 25.6 25.3 25 89 Cleaning Kit 09.1 28 June 2011 18
03.9 BES860/01.15 BASE COVER /A VERSION PICTURES FOLLOW PRODUCTION DATE CODE OF CHANGE: BES860 1033 01.9A 04.10A 04.27A 04.29A 06.37A 28 June 2011 19
28 June 2011 06.5A 06.6A 06.7A 06A 07.1A 07.9A 10.1A 10A 11.82A 18.1A 20
18.2A 18.4A 25.3A 28 June 2011 21
MAIN FUNCTIONS AND FEATURES Integrated conical burr grinder with adjustable grind size selector Bean hopper with 230g capacity Preset Grind dosing Adjustable single or double cup dose with lights Hands free, direct grinding to portafilter Tamper on board integrated or removable Accurate temperature control Dry puck feature Programmable function 1 cup or 2 cup buttons Espresso pressure gauge for ideal espresso zone Commercial style swivel steam wand and stainless steel frothing attachment Advanced dual wall crème system filters Single wall filters Energy saving features Cup warming trays Cleaning reminder light Removable 2 litre water tank with water filter Cord storage Custom designed accessories, stainless steel jug, measuring/tamping spoon, cleaning tool brush, cleaning tablets, cleaning cycle disk, allen key, storage tray 6.0 CORE TECHNOLOGY Integrated conical burr grinder with adjustable grind size selector Thermocoil heating system with integrated stainless steel water coil 7.0 CLEANING AND DECALCIFICATION Refer to instruction book 1. INSTALLING / REPLACING THE FILTER IN THE WATER TANK Remove the filter from the plastic bag, and soak in a cup of water for 5 minutes Rinse the filter under cold running water for 5 seconds Wash the stainless steel mesh in the plastic filter compartment with water and assemble Set the date dial to 2 months ahead To install, push down to lock into place AND CLEANING YOUR BREVILLE PROFESSIONAL 800 COLLECTION FRESCA MACHINA 8.0 PORTAFILTER CLEANING Periodically run water through the machine with the portafilter in place, but without any ground coffee, to rinse out any residual coffee particles. Soak 5 Minutes 9.0 Water Filter - REPLACEMENT DUE The Water Filter provided with the Fresca Espresso Machina can significantly reduce substances that affect the smell and taste of water such as free chlorine, certain pesticides and organic impurities as well as traces of heavy metals. The Water Filter can be removed from the water tank during operation if not required. 45 28 June 2011 22
10.0 CUSTOMER MAINTENANCE Refer to instruction book Page 44 onwards 11.0 SERVICE AND REPAIR - ACCESS PROCEDURE 11.1 Remove water tank 11.2 Remove drip trays 11.3 Remove bean hopper assembly Remove Bean hopper assy Remove water tank Remove drip tray 28 June 2011 23
11.4 remove two screws as shown below Remove 2 screws 28 June 2011 24
11.5 To remove the back plastic cover 11.5.1 remove the 3 plastic screw plugs Remove 2 inner screws Remove 2 outer screws Remove 3 screw plugs 28 June 2011 25
11.5.2 remove 3 screws which are underneath the plastic caps 11.5.3 remove 2 outer screws 11.5.4 remove 2 inner screws 28 June 2011 26
11.6 Lift and remove the top cover 28 June 2011 27
11.7 Remove mica shield Remove mica shield 28 June 2011 28
11.8 Remove 2 front panel screws as shown below Remove 2 panel screws 28 June 2011 29
11.9 Lever off the front panel Lever off front panel 28 June 2011 30
11.10 Lever and pull off the back plastic cover 28 June 2011 31
11.11 Cut cable tie and remove hose to completely remove the back plastic cover Cut cable tie & remove hose 28 June 2011 32
11.12 Back cover can be completely removed and all internals should be visible now 28 June 2011 33
12.0 To Change Main PCB 12.1 Remove 4 screws from the main pcb cover 12.2 Remove the pcb cover by unclipping locking tabs(3) Remove 4 Screws Unclip 3 Locking Tabs 28 June 2011 34
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12.3 Main pcb will be accessible now 28 June 2011 36
13.0 Removal of Control Panel PCB 13.1 Remove 3 screws on each switch controls on the control panel Remove 3 screws each 28 June 2011 37
13.2 Unclip locking tabs 13.3 Pcb can now be removed from the front panel Unclip 2 lock tabs 28 June 2011 38
14.0 To Change Grinder Assembly 14.1 remove the grinder setting control knob( recommend set position to Dual Wall setting) To remove grind control knob, remove screw 28 June 2011 39
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14.2 Mark gear position 14.3 Remove 4 grinder mounting screws Mark gear position 28 June 2011 41
4 th Screw Remove 4 screws 28 June 2011 42
14.4 Remove the back cover of the main pcb Remove pcb back cover 28 June 2011 43
14.5 Grinder assembly can be removed now 28 June 2011 44
15.0 To Remove Pressure Gauge 15.1 Tilt control panel backwards 28 June 2011 45
15.2 Remove hose clip Remove hose clip 28 June 2011 46
15.3 Undo 3 screws Remove 3 screws 28 June 2011 47
15.4 Pressure gauge assembly can now be removed 28 June 2011 48
15.5 Undo plastic connector piece Undo connector piece 28 June 2011 49
15.6 Remove pressure gauge mounting nuts Remove nuts 28 June 2011 50
16.0 SERVICE DIAGNOSIS TOOLS 16.1 Pressure Gauge not working for units with pdc less than 917 due to calcium build up in the hose or pressure gauge inlet, change to new type pressure gauge and old type hose without restrictors 16.2 To reset default volumes of coffee in cup: Reset by pressing and holding program button until the unit beeps 3 times. Then release button. Default volumes are: 30ml for one cup 60ml for two cups (Note: above measurement is with actual coffee in filter) 16.3 Complaint of not getting Dry puck ensure coffee filled into portafilter is tamped up to silver line of the Tamper 16.4 Grind dosing single and double cup lights flashes alternately The hopper is not LOCKED in position. 16.5 Clean me light flashes Plug unit and switch on power point. Simultaneously press and hold one cup, two cup and than the power button for 3secs.The cleaning cycle will commence and last for 5mins.Once complete three beeps will sound. 16.6 17.0 OTHER TECHNICAL KEY DATA & FEATURES 15 bar pump Italian designed and made Accurate temperature control Breville digital technology provides accurate temperature control for a full flavoured espresso Thermocoil heating system with integrated stainless steel water coil ensures accurately controlled water temperature Pre-brew function for optimal extraction and distribution of water through the coffee puck Auto purge function for optimal coffee extraction temperature Control dry puck feature removes excess water from the filter basket after coffee extraction Flat shower head for even distribution of water through the coffee puck 28 June 2011 51