Aseptic PET Technology and Lightweighting Emmanuel Garreau sidel.com
Healthier lifestyle and changing demographics are shaping the beverage market CONSUMER DEMANDS FOR HEALTHIER BEVERAGES More natural alternatives to conventional soft drinks Less sugar Greater variety of flavours Growing preference for functional drinks Convenient and on-the-go packages Page 2
Product safety, integrity and quality Prerequisites for responsible business PRODUCER NEEDS Produce top quality and safe drinks Get a high degree of flexibility Reduce environmental impact Differentiate their brand relying on PET popularity Optimise production costs Page 3
Many types of sensitive products JUICES, NECTARS +2% CAGR 2014-2018 UK + Ireland* TEAS, ISOTONICS SOFT DRINKS, FLAVOURED WATERS * Source: Euromonitor 2014 Page 4
Your product is a sensitive product Page 5
Achieving food safety and product quality for the targeted shelf life MICROBIOLOGICAL SAFETY SENSORY QUALITY Page 6
The right combination of four criteria to preserve sensitive products DISTRIBUTION PRODUCT PROCESSING PACKAGING BLOWING AND FILLING SOLUTIONS Page 7
PET packaging protects and values the liquid PROTECTION SHAPES + "RIGHT-WEIGHTING" Page 8
Sidel helps customers choosing the most suitable industrial PET packaging solution INGREDIENTS END PRODUCT PACKAGING CLOSURE Water Fruits Aromas Sugar Vitamins Preservatives Bits. Flat Sport Barrier Foil SHAPE Design PET resin Virgin Recycled Coloured Page 9
Get an industrial PET packaging solution ensuring product quality CONVERSION Packaging material Filling technology NEW PRODUCT Impact of formulation change New beverage introduction SHELF LIFE EXTENSION Product quality assessment Proposal of suitable material alternatives PACKAGING SOLU- TION OPTIMIZATION Lightweighting potential Closure and material evaluation Page 10
Aseptic PET: Dry preform decontamination is the way to go
40 years of innovation in aseptic filling 1973 1998 2002 2008 2009 2012 2015 1 st Aseptic liquid food in plastic bottle (HDPE sterile) First Combi (Water) Combi Disis Aseptic UHT Low Acid Combi Predis FMa Aseptic High Acid Combi Predis FMa Aseptic Low Acid "Low Output Aseptic" Combi Predis FMa Still and carbonated Aseptic Combi Predis Fma-C Page 12
Combi Predis FMa: Dry and simple Page 13
A safe and proven aseptic solution UV preform infeed Dust removal sterile air Predis TM IR oven UV oven IR oven Transfer under controlled condition Sterile air blowing Transfer under controlled condition Aseptic filling in a sterile bottle Page 14
The right answer for the beverage industry FOOD SAFETY Low residual Zero preservative SUSTAINABILITY No water and fewer chemicals Lighter bottles FLEXIBILITY OF OPERATIONS Freedom of bottle shape Quick format and product changeover TOTAL COST OF OWNERSHIP Maximised production up time Simpler operations in Aseptic Page 15
A large machine portfolio to answer different market needs From 12,000 to 52,000 bottles per hour Page 16
Proven aseptic PET references
A large installed base for sensitive products North America Wet bottle decontamination Aseptic dry preform decontamination Ultra clean dry preform decontamination (ambient) Ultra clean dry preform decontamination (cold chain) Europe and Central Asia Wet bottle decontamination Aseptic dry preform decontamination Ultra clean dry preform decontamination (ambient) Ultra clean dry preform decontamination (cold chain) Greater Middle East & Africa Wet bottle decontamination Aseptic dry preform decontamination Great China Wet bottle decontamination Aseptic dry preform decontamination Ultra clean dry preform decontamination (ambient) Latin America Wet bottle decontamination Aseptic dry preform decontamination Ultra clean dry preform decontamination (cold chain) South East Asia Pacific Wet bottle decontamination Aseptic dry preform decontamination OVER 230 REFERENCES IN AMBIENT DISTRIBUTION MORE THAN 90 DRY PREFORM DECONTAMINATION SYSTEMS Page 18
Worlwide aseptic PET references ASEPTIC HIGH ACID Juices Spumador Italy 0.2L 0.75L - 1L Juice drinks Volvic France 0.20L - 0.5L Juice drinks Suntory France 0.25L - 0.5L - 2L Juices LSDH France 1L 1.5L Tea & Isotonics Fonti Di Posina Italy 0.25L - 0.5L 1L - 1.5L Juices Gerber Refresco UK 1L + 0.45L Flavoured water Sokpol Poland 1.5L Tea Hauser Germany 0.5L 1.5L Page 19
Worlwide aseptic PET references ASEPTIC LOW ACID UHT milk Coconut water UHT Milk Coconut water & milk Jussara - Brazil 1L Frysk Aurantiaca Brazil 0.35L CL Brescia - Italy 0.5L 1L Ampawa - Thailand 0.27L 0.35L LDP Nestle - Malaysia 0.19L Flavoured Milk Yotvata - Israel 0.25L 0.35L 1L Page 20
Your next soft drink commercial launch PET bottle Aseptic filling With a proven packaging solution Combi Predis FMa Visit us in Sidel Octeville and Parma Contact us: Sidel UK Ltd +44 (0) 1707 292820 enquiries.uk@sidel.com Page 21
Our purpose is to help brands protect the product inside, preserve the planet outside and touch the lives of millions of people every day. Thank you! We do so by offering complete and modular PET packaging solutions, including people, services and equipment. Sidel has over 160 years of industrial experience. With 30,000 machines installed in more than 190 nations, we have been helping producers fill beverage bottles for over 80 years, blow them for more than 50 and label them for more than 35. We have 40 years of aseptic packaging expertise, and were one of the first companies to introduce PET bottles to the beverage industry over 30 years ago. Part of the Tetra Laval group and headquartered in Switzerland, Sidel has over 50 office locations, 13 production sites and 7 training centres worldwide. Each of our more than 3,400 employees, spread over five continents, is committed to creating the optimum liquid-packaging solution. We call it A Better Match - for our world, our customers and ourselves. All rights reserved. No part of this publication may be reproduced or electronically distributed without the prior permission of the publisher. sidel.com