Piaggio FOCS 1204 AGROSAL d.o.o.

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1 Piaggio FOCS 1204 Gregorčičeva ulica 38, 5270 Ajdovščina telefon: , fax:

2 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: A INTAKE AND EXHAUST POS. CODE DESCRIPTION Qty inlet manifold screw M 8 X inl.manifold gasket screw M 8 X stud M 8 X 55 (67) nut M exh.manifold gasket exhaust manifold screw M 8 X pipe screw M 8 X inlet flange gasket screw M 8 X bolt M 8 X 1,25 X nut M gasket stud M 8 X washer diam bracket - supplied by Piaggio hollowstud 4 28 hollowstud 0 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

3 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: A L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

4 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: B CONNECTING ROD/PISTON SET POS. CODE DESCRIPTION Qty ring set std ring set +0, ring set +1, PISTON SET std PISTON SET +0, PISTON SET +1, small end bushing gudgeon pin (diam.18) snap ring big end bushing std big end bushing -0, big end bushing -0, CONNECTING ROD bolt M 8 X 1 X 42 8 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

5 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: B L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

6 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: I CONTROLS POS. CODE DESCRIPTION Qty ext.f.device 4300 R.P.M. EURO external lever nut M adjusting bolt M 6X INJECTION PUMP RACK plate 2 11 plate washer screw M 3 X extra-fuel spring locking plate 1 18 see Pos O ring device 4500 R.P.M.-brown rubber oil seal control lever pin 1 27 see Pos. I screw M 3 X recovery spring sleeve internal lever contr.spring lever journal CONTROL LEVER rubber oil seal 1 38 bracket - supplied by Piaggio nut M gasket 16X bolt M 6 X 1 X screw M 6 X sleeve tie rod screw M 3 X nut M pin nut M circlip circlip locking 1 57 washer snap ring diam lever - supplied by Piaggio stud M 6 X copper gasket diam. 6,2 X 10 X 1, bolt M 5 X 0,8 X washer diam. 5, lever shaft selflocking nut M 6 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

7 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: I L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

8 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: G COOLING SYSTEM POS. CODE DESCRIPTION Qty screw M 6 X belt guard (1 antidusty ring) belt mm gasket pump body gasket 1 15 see Pos screw M 6 X water flange oblique type 1 22 blower fan diam ordinare a Piaggio screw M 8 X see Pos screw M 8 X COOL.PUMP screw M 8 X see Pos thermal expans.valve O ring 1 35 THERMOSTAT ASS.Y - supplied by Piaggio 0 35a thermostat ass.y body screw screw M 6 X screw M 6 X screw M 6 X pulley with damper - supplied by Piaggio gasket copper gasket diam screw M 8 X sensor M 14 for electrical thermometer sensor M 14 (12-24V) for preheating plug control box copper gasket diam gasket plug hose clamp spacer screw M 6 X clamp washer diam clamp diam hose union pipe copper gasket diam hollowstud hose clamp 2 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

9 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: G L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

10 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: E CRANKCASE/FLYWHEEL SIDE CRANKSHAFT FLANGE/FLANGING PLATE POS. CODE DESCRIPTION Qty plug copper gasket diam sleeve 2 4 CRANKCASE - supplied by Piaggio gasket FLANGE for engine with external altern.or without alternator screw M 6 X expansion plug diam plug M screw M sleeve thrust washer std thrust washer +0, thrust washer +0, lockpin 10 X seal ring 70X88X fix. screw see Pos supp.bearing std supp.bearing -0, supp.bearing -0, see Pos gasket 4 24 starting motor support - supplied by Piaggio bolt M 8 X 1,25 X taper pin 8X16 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

11 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: E L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

12 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: L CYLINDER HEAD/VALVES POS. CODE DESCRIPTION Qty clamp diam ROCKER ARM COVER tube 1 3a filler oil cap 1 4 filler oil cap screw M 6 X drain pipe gasket connection plug diam clamp diam valve spring intake valve retainer with half-collets valve guide std valve guide +0, CYLINDER HEAD - supplied by Piaggio plug diam special screw mm washer diam. 10, exhaust valve washer precombustion chamber locking nut precombustion chamber head gasket 1,45 (no small holes) head gasket 1,55 (1 small hole) head gasket 1,65 (2 small holes) inlet v.seat exhaust v.seat suction valve valve retainer flange (for hose diam.16) retainer bolt M 8 X O ring washer diam lifting brace hollowstud spacer to restore the correct projection in the pre-chamber O ring AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

13 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: L L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

14 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: M ELECTRICAL STARTING/ELECTRICAL SYSTEM POS. CODE DESCRIPTION Qty bolt M 10 X 1,5 X washer diam.10,5 (alt.45/65a) screw M 8 X nut M alternator support A preheating glow plug 12 V glow plug wire bolt M 10 X 1,5 X washer diam.10,5 (alt.45/65a) external volt.alternator 12V-65A oil switch 0,3 bar (M 12) copper gasket diam nut M washer 4 29 wiring harness pipe elbow 1 32 wire with diode 12V 0 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

15 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: M L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

16 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: Q FUEL FILTER/HOSES/ELECTRO-VALVE POS. CODE DESCRIPTION Qty FUEL FILTER witht water bleeding electro-valve fuel pipe (mm 300) hose to filter (Pick-up version) hose mm hose to filter (Pick-up version) hose to inj.pump (Pick-up version) hose to inj.pump (Van version) copper gasket diam copper gasket diam union bolt M union bolt M purge hose (Van version) purge hose (Pick-up version) union bolt M banjo union diam copper gasket diam. 6,2 X 10 X 1, no retur-valve clamp dia bleeding pipe (Pick-up version) bleeding pipe (Van version) fuel filter cartridge with water bleeding 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

17 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: Q L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

18 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: F FUEL SYSTEM POS. CODE DESCRIPTION Qty fix.screw delivery pipe seal nut M washer diam intake stud M 8 X 20 (36) feed pump O ring drive rod seal ring 9,25X1, nut M stud washer diam tapped bleeding valve injection plunger nozzle-injection pump adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, adj.spacer 1, valve gasket seal ring 20,35X1, circlip diam see Pos. F spark arrestor O ring 26,70X1, nozzle union bolt M copper gasket diam copper gasket diam.14 X O ring 25,12X1, gasket banjo union diam delivery pipe 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

19 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: F L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

20 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: N GASKET/RING SET POS. CODE DESCRIPTION Qty 1 RING AND GASKET COMPLETE SET (without Pos. L 61) - see Pos. N 1 0 1a RING AND GASKET COMPLETE SET - head and fuel system overhaul (w 1 1b RING AND GASKET COMPLETE SET - crankcase and cranking overhaul 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

21 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: N L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

22 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: H LUBRICATING SYSTEM POS. CODE DESCRIPTION Qty 1 see Pos plug copper gasket diam pressure valve spring O ring 1 6 see Pos gasket dipstick seal ring 32X50X drive rod screw M 8 X screw M 6 X oil seal diam. 8, rubber oil seal driving pulley rubber oil seal screw M 8 X OIL PUMP bolt M 6 X 1 X washer scavenge oil pipe oil filter connector bolt M 6 X 1 X oil pan - supplied by Piaggio copper gasket 18X24X plug M 18 h = oil filter cartridge (mm 90) 1 33 see Pos. C 9 0 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

23 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: H L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

24 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: Z SHORT BLOCK POS. CODE DESCRIPTION Qty 1 short block no longer available 0 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

25 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: Z L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

26 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: D TIMING/SPEED GOVERNOR POS. CODE DESCRIPTION Qty adj.screw nut M adj.screw nut rocker arm (inlet/exhaust) ROCKER ARM ASS.Y rock.arm shaft support washer diam. 10, nut M stud M 10 X lockpin 4 X plug diam rocker arm (inlet/exhaust) inj.pump rocker arn camshaft 4500 G/ ROCKER ARM SHAFT sleeve cam (4300 > G/1') timing belt z= CONTROL SLEEVE 1 21 see Pos. P O ring 40,95 X 2, screw M 6 X GOVERNOR COVER rubber oil seal ball bearing stud plate screw M 6 X washer weight support (4300 R.P.M.) 1 34c thrust washer sleeve thrust roller screw washer diam contr.gear pulley seal ring 35X52X nut M jockey pulley taper pin 8X16 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

27 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: D L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

28 Group: Piaggio FOCS Engine: LDW 1204/P Drawing: P VACUUM PUMP POS. CODE DESCRIPTION Qty O ring 40,95 X 2, flange for vaccum pump fitting gasket vacuum pump screw M 6 X screw M 8 X vacuum pump screw 1 AGROSAL d.o.o. AGROSAL OSAL d.o.o. AG printed by LOMBARDINI: 11/08/2010-1

29 AL d.o.o. AGROSAL d o.o. AGR Engine: LDW 1204/P Drawing: P L d.o.o. AGROSAL d.o. ROSAL d.o.o. printed by LOMBARDINI: 11/08/2010

Piaggio FOCS 1404 EGR ET

Piaggio FOCS 1404 EGR ET Gregorčičeva ulica 38, 5270 Ajdovščina telefon: 05 368 90 96, fax: 05 368 90 97 e-mail: info@agrosal.si, www.agrosal.si Group: Piaggio FOCS EGR ET Engine: LDW 1404/P EGR ET Drawing: