LINE 1000 «MINI-INDUSTRY» Purée, pulp, single strenght

Size: px

Start display at page:

Download "LINE 1000 «MINI-INDUSTRY» Purée, pulp, single strenght"

Sheryl Sims
6 years ago
Views:

1 LINE 1000 «MINI-INDUSTRY» Purée, pulp, single strenght

2 PROCESS OF DIFFERENT TYPES OF FRUIT 2 Fruitswith stone mango, peach, apricot, avocado Fruits without stone Fruitswith thick peel Small fruits guava, pineapple, strawberry, apple, pear, papaya, cherries, passion fruit orange lychi, acerola

3 FEATURES OF LINE 1000 1000 Kgs/hour of raw material

installation: treats differents types of fruit Low general

3 3 FEATURES OF LINE Kgs/hour of raw material Production of purée, pulp, single strenght Flexible installation: treats differents types of fruit Low general consumptions Easy plant running Easy production control Complete plant in few square meters

4 TECHNOLOGICAL CYCLE 4

5 5 Mango, Peach, Apricot, Avocado Guava, Passionfruit, Apple, Pear, Pomegranate Pineapple, Papaye, Citrus fruit, Honey dew Cherries, Strawberries, Acerola, Lychee, Grape

6 6 WASHING-PEELING-PREHEATING- REFINING UNIT ON SKID

7 MULTI-FRUIT WASHING UNIT WITH FEEDING TABLE 7 Manualfeeding oftheraw material It is also possible to make a further selection Washing tank with drinkable water Water filtered before coming again in touchwith theraw ->avery minimum loss of water

8 8 Roller elevator Collects the fruits into the washing tank Brushing, Rinsing, Blanching

9 MULTI-FRUIT COMBINED PEELING AND PULP EXTRACTION UNIT 9 Receives the fruit directly from the elevator Composed of three different units used according to the variety of fruit: - Grinder equipped with blades - Extractor with counter rotating drums - Extractor at rotating hammers

10 10 GRINDER EQUIPPED WITH BLADES Usedto grind fruits without stones or verysmall seeds (guava, passion fruit, tomato, apple, pear <) EXTRACTOR WITH COUNTER-ROTATING DRUMS Usedto peel fruits with thick peel and without stones (pineapple, oranges, papaya, honey dews <) EXTRACTOR AT ROTATING HAMMERS Usedto extract the pulp from fruitswith stones(mango, peach, apricot <)

11 11 TUBULAR PREHEATER Prevents the enzymes from affecting the pectin of the fruit Gives more consistency and stability to the product The temperature of the product can be controlled and regulated by the electric panel

12 12 «TWIN STAGE» REFINING-PRESSING GROUP Receives the product from the pre-heater Separation of the pulp from seeds and any other fragments Refining and further pressing to extract juice from fibres

13 13 DECANTER Separates the pulp from the juice by centrifugal action Liquid and pulpy parts discharged separately

14 14 HOMOGENIZER Homogenizes the product Avoids the syneresis of the product Improves its stability Suggested for fruit juice, fruit purée and tomato ketchup

15 15 RESIDUE CONVEYANCE SYSTEM Screw conveyor for the conveyance of the residues out of the production area

16 ASEPTIC FILLING UNIT 16

17 17 ASEPTIC STERILIZER Deaerator/Buffer tank Allows to avoid problems of oxydation and increases the stability of the product Can be used as a simple buffer tank by switching off the vacuum pump

18 18 Sterilizing module Fast heating with overheating water Principle UHT Fast holding Fast cooling CIP washing system

19 19 SINGLE HEAD ASEPTIC FILLER Single head Bagsfrom 5 to 200L Joints protected by steam barriers Traceability system (work alarm and temperature)

20 20 Web Remote Connection WRC To enable our Technical Service to control by tele-assistance the functionning of the line and intervene if required directly by our office

21 PLANT REFERENCE LIST 21 Country Congo Africa Madagascar Africa Mexico Central America Roumania Europe Costa Rica Central America Ecuador South America Peru- South America Model Mini-industry multi tropical fruit processing line complete with evaporator(2013) Production of aseptic single strength and concentrate juice filled into 220L bags. Mini-industry multi tropical fruit processing line complete complete with blending and bottling line(2014) Production of aseptic single strenght filled into 220L bags and fruit juice filled into glass bottles Mini-industry multi tropical fruit processing line(2013) Production of aseptic single strength filled into 220L bags Mini-industry multi deciduous fruit processing line(2015) Production of aseptic single strength filled into 220L bags Mini-industry multi tropical fruit aseptic filling line(2015) Production of aseptic single strenght/purée filled into 220L bags Mini-industry multi tropical processing line(2015) Production of aseptic single strenght filled into 220 L bags Mini-industry multi tropical processing line(2016) Production of purée and pulp into 4 20L bags

22 Via Stradivari, Busseto (Parma)

OMATO. Cold and Hot Break Tomato Paste Lines

OMATO. Cold and Hot Break Tomato Paste Lines OMATO Cold and Hot Break Tomato Paste Lines The Group and the History CFT (Catelli Food Technology), resulting from the merger of two historical brands in the field of food processing, Rossi & Catelli