Optical Sorting. Coffee.

Transcription

1 Optical Sorting. Coffee.

2 Outstanding Performance. Coffee sorting from Bühler. Bühler provides optical sorting solutions for coffee processors who demand the highest standards of quality and safety. With a focus on precision sorting and consistent yield, Bühler optical sorters meet the requirements of small, medium and large processors. Solutions are offered for all kind of coffee beans such as roasted coffee, semi/fully washed, sun dried, green Robusta and Arabica coffee. Key Benefits Setting exceptional standards of quality and safety Maximising the value and yield Consistent performance and stability Increased productivity and lower operational costs Multiple, configurative machine options Bühler's commitment to substantial investment in R&D ensures that its advanced optical sorting technology of the Bühler optical sorters produce excellent results in removing even the most challenging coffee defects. Sorting solutions Bühler offers flexibility to coffee processors, for whom precision sorting will improve product quality and process efficiencies, across a wide range of applications. Green Coffee Colour sorting (Ordinary, Specialty, Sundried) Optical sorting can remove colour defects providing a cleaner product. Defects from Arabica coffee include black, brown, vinegar, white, yellow, foxy bean (reddish) and Broca. In Robusta coffee, light, black and greenish defects, caused in the specialty process, are removed. Foreign material sorting (Ordinary, Specialty, Sundried) Optical sorting can remove FM which has been missed, or not targeted by the mechanical cleaning process, achieving optimum quality. Defects include sticks, stones, glass, shell and others caused by the fermentation process such as sour/vinegar beans. Coffee Defects Arabica Robusta Yellow Immature Vinegar/Foxy Black Insect Damaged Light or Dark 2 Coffee Optical Sorting

3 Roasted Coffee Colour sorting Optical sorting can separate out under or over-roasted beans, on the basis of colour. Targeting the underroasted beans (lighter or white), immature beans, ensures a better taste and quality. Foreign material sorting Foreign material in roasted coffee can be the same colour as the good product, especially sticks, stones and glass. If undetected, it can compromise the appearance of the final product and can also damage mechanical equipment such as grinders. Roasted Foreign Material Under Roasted Over Roasted Stones Sticks Glass Shell Coffee Optical Sorting 3

4 Partner for solutions. Increasing profitability. Setting exceptional standards of product quality and safety Bühler optical sorting solutions deliver high efficiency in the removal of subtle colour defects, including Broca (insect damaged), discoloured, immature, under/over roasted beans, to achieve optimum roast and ground quality Excellent results can be achieved in removing even the most challenging defects such as sticks, stones, metal, glass and other foreign material, to maximise safety Maximising the value and yield Precise optical sorting achieves uniform appearance for a superior quality of yield A range of advanced custom-built technologies ensure the selection of the highest quality of coffee beans. These include LED and Broad Spectrum Lighting, MultiVision/ColorVision, PROfile and InGaAs (NIR/SWIR) technology Increased productivity and lower operational costs Assisted by the Anyware remote connection, Bühler engineers can respond quickly in support of SORTEX sorters maximising up-time, further enhancing productivity Lower power consumption and air requirements reduce operational costs Multiple, configurative machine options A range of products with modular design options are available in up to 5 modules to suit processors with capacity requirements ranging from tons/hour The Graphical User Interface (GUI) enables fast product changeovers and can store a wide range of product modes Simultaneous resort option allows the recovery of good product from the reject stream to maximise yield Consistent performance and stability Consistent performance and reliable operation is maintained by automatic tracking and calibration, while automatic wiping helps maintain a clean optical viewing area The optional Climate Control System offers maximum stability, by maintaining a constant temperature in the optical and control cabinets, in extremes of ambient temperature 4 Coffee Optical Sorting

5 Safe Food. Clean Food.

6 SORTEX A MultiVision. Subtle colour detection and shape sorting. MultiVision Inspection LED Lighting PROfile (shape) Also available in visible monochromatic and ColorVision range Advanced MultiVision inspection system for subtle colour detection and colour grading Offered with PROfile (shape) technology as a standard feature to remove difficult-to-detect foreign material such as sticks which are the same colour as the product A range of lighting options including LED, fluorescent and Broad Spectrum lighting targeting a wide range of defects for various types of green Arabica/Robusta and roasted coffee State-of-the-art Enhanced InGaAs technology and lighting maximises product safety targeting defects ranging from NIR up to SWIR range Available in 3 to 5 modules offering the highest throughput and flexibility in the sorting configuration Low voltage digital drive technology vibrators and enhanced background for even feed and improved module to module sorting consistency Climate Control System ensures a consistent performance and stability for maximum up-time Improved dust management increase capacity and reduces downtime by using self wiping windows and the sealed optical boxes minimise maintenance even in dustier environments CE marked with option to meet ATEX/Hazloc/NRTL requirements Green Coffee (colour sorting) Accept Reject 6 Coffee Optical Sorting

7 SORTEX A MultiVision InGaAs. Targeting sticks, stones and other foreign material. MultiVision Inspection LED Lighting Enhanced InGaAs PROfile (shape) Broad Spectrum Lighting Climate Control Technical details Typical Power consumption (kw) Air requirements ( V; 50/60 Hz psi (5-7 bar) single phase) A3 25 l/sec@5 bar 3.2 A4 35 l/sec@5 bar 3.7 A5 45 l/sec@5 bar 4.0 Compressed air consumption is approximate and varies depending on throughput and input contamination level. Power consumption can vary depending on machine configuration. Dimensions and weight Weight Width Depth Height (kg, lbs) (mm, in) (mm, in) (mm, in) A3 850, , , , 82 A4 1000, , , , 82 A5 1150, , , , 82 Weight can vary depending on machine configuration. Capacities (tonnes/hour) Green Coffee Roasted Coffee Per module All figures can vary in case of fragile handling and shape sorting applications. Green Coffee (foreign material sort) Accept Reject Coffee Optical Sorting 7

8 SORTEX Z+. Maximum flexibility for colour sorting. Also available in visible monochromatic range Available in four sizes for monochromatic or bichromatic ranges High resolution, visible monochromatic and bichromatic cameras, combined with InGaAs technology, enable efficient colour sorting and removal of challenging foreign material PROfile technology enhances the detection of unwanted objects using shape characteristics Broad Spectrum Lighting enables viewing of a wide range of defects Dust extraction system improves management of dusty products Capable of performing different sorts simultaneously in the same machine, including re-sort of the reject Reverse sorting capability for recovery of good product Climate Control System ensures a consistent performance and stability Roasted Coffee (colour sorting) Accept Reject 8 Coffee Optical Sorting

9 SORTEX Z+R. Targeting colour defects and foreign material. Note: The SORTEX Z+R model is only available in three sizes Technical details Typical Power consumption (kw) Air requirements ( V; 50/60 Hz psi (5-7 bar) single phase) Z l/sec 1.5 (2.2)* Z l/sec 2.5 (3.7)* Z l/sec 2.5 (3.7)* Z l/sec 3.0 (NA) Compressed air consumption is approximate and varies depending on throughput and input contamination level. * For the SORTEX Z+R range Dimensions and weight Weight Width Depth Height (kg, lbs) (mm, in) (mm, in) (mm, in) Z+1 612, , , , 80.0 Z+2 800, , , , 80.0 Z+3 900, , , , 80.0 Z , , , , 80.0 Climate Control System for the SORTEX Z+R range adds ~570mm to the width and ~95kg Capacities (tonnes/hour) Green Coffee Roasted Coffee Per module All figures can vary in case of fragile handling and shape sorting applications. Roasted Coffee (foreign material sort) Accept Reject Coffee Optical Sorting 9

10 Innovative technologies. Removing discoloured coffee and foreign material. Visible Cameras PROfile Technology MultiVision and ColorVision cameras PROfile technology removes same colour sticks Bühler s cameras are designed and built in-house to meet customers' specific needs. High resolution optic sensors deliver the colour registration needed to detect the most subtle colour defects. When combined with InGaAs technology these sensors allow SORTEX optical sorters to detect many commonly found foreign materials that compromise the appearance and cleanliness of the end product. PROfile technology can intelligently detect and virtually separate touching coffee beans, allowing for a higher capacity shape sorting. Another added feature of the PROfile technology is the capacity to use a combination of multiple shape parameters to remove FM such as same colour sticks and stones from both green and roasted coffee. InGaAs Technology LED Lighting Visible camera frame capture InGaAs technology frame capture InGaAs (NIR - Near Infra-Red/SWIR - Short-Wave Infra-Red) technology detects a wider range of contaminants than previously possible and is particularly effective in identifying the most challenging of coffee defects. It provides much better separation of good product from foreign material of the same colour, in comparison with a visible camera. The SORTEX A MultiVision range offers a high intensity solid state LED lighting system. Energy efficient and durable, Bühler's LED system generates less thermal heat but still produces more light, resulting in sorting consistency over a longer period of time. 10 Coffee Optical Sorting

11 SORTEX Customer Care. Secure tomorrow s profits today. Solutions and support to ensure that your optical sorter is performing to maximum efficiency, delivering maximum productivity and making a maximum return on investment. Bühler s worldwide Customer Care organisation delivers the highest quality local support by offering a variety of services under SORTEX Total Care*. SORTEX Total Care SORTEX Total Care offers customers the opportunity to create their own service package, composed of individual service features, to best suit their needs. Customers have the flexibility to create their most (cost) effective programme - whether that covers just those areas of prime concern, or a fully-comprehensive cover. Comprehensive cover is suitable for customers who require continuous operation of the optical sorter where the processing line is of the utmost importance. This way, customers can ensure that their investment is fully protected. Customers can tailor their individual package from the following options. WearCare - Preventative Maintenance A fixed number of visits per year. During the visit an engineer will carry out checks, adjustments and when necessary replace consumable or wear parts. RepairCare - Emergency Repair In the unlikely event of the machine failing, an engineer will visit and repair the optical sorter. EjectorCare - Ejector Service and Repair When the ejectors reach their refurbish point an engineer will visit to replace the ejectors with the appropriate number of units for the whole machine. AnywareCare - Anyware Health Check and Alerts The Anyware system allows the performance of optical sorters to be monitored remotely. This diagnostic system facilitates a quicker response to any issues that might emerge. It automatically s an alert message to the server, if an optical sorter develops a fault, or begins to operate outside normal working parameters. An authorised engineer reviews the information in the alert, and advises whether adjustment is needed, or if the problem needs further attention. SORTEX Spares Kits For customers who require spare parts available on site, Bühler s technologists have created appropriate spares kits for the different machinery available. SORTEX Upgrade Kits Customers seeking the latest technology available on their optical sorter - whether software or extra functionality - benefit from a range of upgrade kits available. * All contracts are available for different durations Coffee Brochure 11

12 Buhler Sortex Ltd. 20 Atlantis Avenue London E16 2BF United Kingdom T +44 (0) F +44 (0) Buhler Sortex Inc Arch-Airport Road, Suite 300 Stockton, CA USA T F sortexsales@buhlergroup.com