~ AUSTlNMG TECHNICAL SERVICE BULLETIN BRITISH NO.~ May, Add itiona l Tools Available Austin/MG. All

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.. dd you know that the re are many addtonal specal tools (readly avalable from your Dstrbu t o r ) that wll save your mechancs' tme, and you money, for older models and current models beyond the

1 TECHNCAL SERVCE BULLETN BRTSH ~ AUSTlNMG LEVLANO ~ NO.~ May, 1972 SUBJECT: Add tona l Tools Avalable Austn/MG MODELS: All You h ave already been advsed of the Mnmum Specal Tools requred to servce present Austn/MG models. BUT... dd you know that the re are many addtonal specal tools (readly avalable from your Dstrbu t o r ) that wll save your mechancs' tme, and you money, for older models and current models beyond the current mnmum requrements. Check t he attached lst of tools and see whch ones mqht best f t your needs. There s no substtute for the proper too as mprovsa t o n wast es not only tme, but money. For your conve n e nce the Tool Order and Check Lst attached can be used as your order form and can be sent drectly to your Dstrbutor. You r Servce Manual for e ach model detals the u s e of each specal tool lsted n ths bulletn.

2 leg 134BC - Crankshaft prmary Gear Ol Seal Replacer Adaptor leg 134CN - Ol Seal Replacer Use wth basc tool leg 134 to replace stator carrer ol seal. Amerca Automatc leg 134L - Gearbox Rear Ol Seal Replacer Adaptor For replacement of gearbox extenson ol seals. Use wth handle leg 134 leg 134N - Gearbox Rear Ol Seal " Replacer - Adaptor For the correct and easy replacement of the gearbox extenson ol seal. Use n conjuncton wth leg 134 leg Synchromesh Assembly Rng Ths tool retans the balls and sprngs n the synchronzer whle t s beng pushed nto the sleeve or frst speed wheel. leg Accumulator Housng Remover The dffculty of removng the accumulator housng from ts bore on the Laycock overdrve unt s completely overcome by the use of ths tool. Austn Healey 100, Healey 100 Sx, Healey G 2 Pa ge 2 of 25

3 PART NO. AUSTN AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY G l34bc * * 18G l34cn * 18G 134L 1,. :., ~., - ' \ 18G 134N * * *r.' "-.,- l8g 144,. l8g 182 ' G 2 Page 3 of 25

4 18G Ol Pump Body Remover For use on the Laycock overdrve unt. The short screwed end of the extractor bolt s screwed nto the ol pump body n place of the specal screwed plug. wth the squared end of the center screw held frmly wth a spanner the ol pump body can be wthdrawn by turnng the wng nut clockwse. l8g 183A - Adaptor Remover Ol Pump Barrel Use wth the centre spndle and wng nut from l8g 183 to remove the ol pump from the overdrve unt. l8g Ol Pump Body Rep~acer The gude rods ensure correct lnng up and ease replacement of the ol pump body to the Laycock overdrve unt. (18G 184/01 Pn Set) only l8g Synchromesh Unt Assembly Rng - Second Speed Desgned to facltate the assembly of mated synchronzer and sleeve by enablng the sprngs and balls to be nserted quckly and easly. l8g Synchromesh unt Assembly Rng - Thrd and Top l8g 25lD - Pressure Test Adaptor Used n place of the operatng valve plug to connect a pressure gauge for the ol pressure test. 72 G 2 Page 4 of 25

5 PART NO. 18G 183 :.,r.ust N A>lER CA MG 1100 SPRTE/ MDGET MGB MGC \ HEALEY 3000! * j * -L 18G 183A * 1! t 1!!, ; t l ~!! < 1,, ;. 18G 184, ; * 18G 184/01!!,, l,! 18G 222 * 18G 223, r!,, 18G 251D * 72 G 2 Page 5 of 25

6 18G Rear Hub Nut Spanner The long plot locates n the axle tube to ensure an even pull on the thn octagonal hub nut. 18G G Synchromesh unt Assembly Rng (Frst and Second Speed) Synchromesh unt Assembly Rng (Thrd and Top Speed) Desgned to facltate the assembly of mated synchronzer and sleeve by enablng the sprngs and balls to be nserted quckly and easly. 18G 304A - Bolt Adaptor - 1/2 n. UNF 18G 304B - Bolt Adaptor - 7/16 n. UNF 18G 304F - Bolt Adaptor For use wth basc tool 18G G 304H - Hub Remover Thrust Pad For use wth basc tool 18G G 304J - Hub Remover Thrust Pad c=r:\ " ~ : 18G 304K - Hub Remover Thrust Pad 18G 304M - Flywheel and Clutch Remover Adaptor -Early Type 18G 304M/l 18G 304M/4 18G 304M/5 18G 304N - 18G 304N/l 72 G 2 Thrust Pad Also Fts 18G 304N Center Screw Also Fts 18G 304N Stud Set ncludes Nuts and Washers ~lywleel and Clutch Remover Adaptor- ~~ Stud Set ncludes Nuts and Washers Lat~ type Page 6 of 25

7 PART NO. AUSTN AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY 3000 lag 25a. * rsc 262 lag 263 * * lag 304A * lag 304B * * * lag 304F * j lag 304H * lag 304J * * lag 304K * rsc 304M lag 304M/l lag 304M/4 * lag 304M/5.sc 304N lag 304N/l * * 72 G 2 Page 7 of 25

8 l8g Hub Remover - Wre Wheels Early Models Desgned to wthdraw left-hand and rght-hand 'knock-on' hubs. The body s nternally threaded wth a left-hand thread n one end and a rghthand thread n the other. 12 T.P.. 18G 502A - Pressure Gauge Automatc 18G 502K - Pressure Hose Automatc 18G Synchromesh Unt Assembly Rng Desgned to facltate the assembly of mated synchronzer and sleeve by enablng the sprngs and balls to be nserted quckly and easly. NOTE: For use n current synchronzers, machne 0.005" from the 2.476/2.484' nsde dameter. 18G Frst and Thrd Moton Shaft Bearng Replacer HAC 63 - Washer 18G Socket 72 G 2 Page 8 of 25

9 PART NO. AUSTN AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY G 363 * * * 18G 502A * *,;,, l8g 502K * * 18G 572 * *, "- " 18G 579 * * HAC 63 l8g 587 * * 72 G 2 Page 9 of 25

10 l8g Thrd Moton Shaft Bearng Remover For use when removng the thrd moton shaft bearng to prevent damage to the housng bore. l8g 6l7A - Roller Bearng outer Rear Remover and Replacer To remove bearng race of 1st moton shaft n flywheel housng. nstructons for use wll be packed wth tool and also prnted n Workshop Manuals, (replacng l8g 617 whch s now dscontnued). (18G 6l7A/2 Plug Only) l8g Drve Shaft Couplng Flange Wrench For use when removng or replacng the flange retanng nuts, thus preventng possble damage to the transmsson casng when usng mprovsed methods. l8g 671 -swtch Bezel Spanner Used to enable the bezel nuts on gnton and lghtng swtches to be removed and replaced wthout damage to the fasca panel. l8g 677C - Adaptor Amerca Automatc 72 G 2 Page 10 of 25

11 PART NO. AUSTN AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY 3000 l8g 613 * * 18G 6l7/A * * 18G 617/A2 l8g 669 * *.. l8g 671 * * * * l8g 677/C * 72 G 2 Page 11 of 25

12 l8g The Hydrolastc Suspenson Servce unt Servce Parts Avalable for l8g 703 l8g l8g l8g l8g l8g l8g l8g l8g l8g 703/A - Major Overhaul Seals and Gaskets 703/B - Mnor Overhaul Seals and Gaskets 703/16 Top Pressure Pump Valve 703/25 Bleed Valve Tap 703/27 Bleed Valve Body 703/34 Nylon Tube 6' 6" 703/68 Flud Tank 703/85 N9 Loss connector 703/86 Renrut Connector 18G - J002 Gudgeon pn Remover/Replacer 'A' Seres Engne Only, G Dummy Manshaft To lne-up splnes of planet carrer and the un-drectonal clutch, before fttng to gearbox assembly (Workshop Manual, Secton Fa. 10 refers.) ( 'l lag Ol Pump Body Key To remove the plug from the overdrve ol pump body. 18G Crankshaft Prmary Gear Ol Seal Protector Sleeve For use when fttng the flywheel housng to prevent the clutch splnes on the crankshaft prmary gear damagng the ol seal. The two plot studs must be screwed nto the two bottom tapped holes n the cylnder block. 72 G 2 Page 12 of 25 ~

13 PART NO. AUSTN. AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY G 703 * * 18G 703/A 18G 703/B 18G 703/16 18G 703/25 18G 703/27 18G 703/34 18G 703/68 18G 703/85 18G 703/86 l8g 1002 * * l8g 1039 * 18G 1040 * l8g 1043 * * 72 G 2 Page 13 of 25

14 l8g Remover/Replacer 'Prrnary Drver Gear Ol Seal, l3h l8g 1068/04 - l8g 1068/06 Center Screw Jaw Set l8g 1068A - Bolt Adaptor Amerca Automatc l8g Converter Remover Amerca Automatc (HAC 66 Set = Three (3) and Sx (6) Bolts) Step Washers l8g Prmary Gear Wrench Amerca Automatc l8g dler & nput Gauge Set Amerca Automatc {HAC 62 Wax Only) 72 G 2 Page 14 of 25

15 PART NO. AUSTN AMERCA. MG 1100 SPRTE/ MDGET MGB MGC HEALEY G 1068 Complete 18G 1068/04 * * 18G 1068/06 18G 1068A * 18G 1086 * HAC 66 18G 1088 * 18G 1089 * HAC 62 * 72 G 2 Page 15 of 25

16 18G 1089A - Gauge Set Adaptor Amerca Automatc 18G Dummy Shaft Forward gear carrer assembly - To assemble and check clearances n gear tran. Amerca Automatc 18G Ol Pump Ppes Chest Algnment Tool Amerca Automatc To poston ol pump ppes before assemblng transmsson front cover. 18G Holder - Top and Reverse clutch To hold reverse clutch hub when tghtenng forward. Amerca Automatc 72 G 2 Page 16 of 25

17 PART NO. AUSTN AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY G 1089A *. 18G 1093 * 18G 1094 * 18G 1095 * 72 G 2 Page 17 of 25

18 18G Socket Spanner To tghten forward clutch hub nut. Amerca Automatc 18G Retaner Forward Clutch To retan forward clutch when removng transmsson front cover. Amerca Automatc.. ~.. ~~#' _... '.~.~vj... ' -_:~~. 18G Protector Sleeve Amerca Automatc 18G Drveshaft Couplng Wrench To hold drve flange when tghtenng or removng retanng bolts. Amerca Automatc. 18G Replacer Forward Clutch pston Seal TO dsmantle and re-assemble forward clutch unt. Amerca Automatc. 72 G 2 Pal]e 18 of 25

19 ..~ PART NO. AUSTN AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY G 1096 * 18G 1097 * 18G 1098 * 18G 1100 * 18G 1102 * 72 G 2 Page 19 of 25

18G "106 Centralzer Governor Housng To Front Cover To centralze governor housng

Ths tool must be used when assemblng aux1ary pump and/or governor to front cover.

clutch unt. Amerca Automatc HAC 61 - s.u. Carburetter Pston Loadng Tool (HAC 61A Tp

20 18G "106 Centralzer Governor Housng To Front Cover To centralze governor housng assembly to transmsson front cover. Ths tool must be used when assemblng aux1ary pump and/or governor to front cover. 18G Rep1acer Reverse clutch pston Seal To dsmantle and re-assemble reverse clutch unt. Amerca Automatc HAC 61 - s.u. Carburetter Pston Loadng Tool (HAC 61A Tp set) DD 13 - Tool Board - A Tool for Tools PROTECT YOUR NVESTMENT ~ Secton 1 and 2. DD 13/3 - Secton 3 Board only, not ncludng tool. 72 G 2 Page 20 o f 25

21 PART NO. AUSTN AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY G 1106 *,, l l 18G 1120 * f t..,! HAC 61 * * * * HAC 61A!!!! *! r t f, 1!! 1,! DD 13 * * * * * Secton 1 *, and 2.. DD 13/3 Secton 3 \ 72 G 2 Page 21 of 25

22 All A and B type engnes can be assemb l e d comp l ete, l e s s flter and Alternator and rotated to any 45 0 pos t o n whle fxed to the Stand. HAC Stand HAC Fxture HAC Adaptor A A Seres Only 72 G 2 Page 22 of 25

23 PART NO. AUSTN AMERCA MG SPRTE/ MDGET MGB '. HEALEY MGC 3000 HAC 800 * * * * HAC 801 * * * * HAC 802 * * * 72 G 2 Page 23 of ' 25

24 HAC Wheel Base HAC Adaptor 'B' 'B' Seres HAC 68 - Wre Wheel Hub Grease Cap Remover 72 G 2 Page 24 of 25

25 PART NO. AUSTN AMERCA MG 1100 SPRTE/ MDGET MGB MGC HEALEY 3000 HAC 803 * * * *, HAC 804 *!. HAC 68 * *,! j t 1! ;!!, 1,,,,, j 72 G 2 Page 25 o f 25

26 BRTSH (D L!YLAND Dealer ADDTONAL TOOLS AVALABLE AUSTN/MG Dstrbutor Code No. _ Ths s an order for the tools as ndcated. Date _ Dealer's Sgnature TOOL ORDER AND CHECK LST On To Tool No. Descrpton Hand O.rder l8g l34bc Crankshaft Prmary Gear Ol Seal Ree1acer, 18G 134CN Ol Seal Reolacer. 18G 134L Gearbox Rear Ol Seal Rep1acer/Adaptor 18G 134N Gearbox Rear Ol Seal Replacer/Adaptor 18G 144 Synchromesh Assembly Rnq 18G 182 Accumulator Housnq Remover l8g 183 Ol Pump Bodv Remover 18G 183A Adaptor Remover Ol Pump Barrel 18G 184 Ol Pump Bodv Replacer 18G 222 Synchromesh Unt Assembly Rnq 2nd Speed 18G 223 Synchromesh Unt Assemblv Rnq 3rd Speed 18G 251D Pressure Test Adaptor 18G 258 Rear Hub Nut Spanner 18G 262 Synchromesh Unt Assemblv Rnq 1 & 2 18G 263 Synchromesh Unt Assembly Rnq 3 18G 304A Bolt Adaptor 1/2 nch UNF 18G 304B Bolt Adaptor 7/16 nch UNF 18G 304F Bolt Adaptor l8g 304H Hub Remover Thrust Pad 18G 304J Hub Remover Thrust Pad 18G 304K, Hub Remover Thrust Pad l8g 304M Flywheel & Clutch Remover Adaptor - Early 18G 304N Flvwheel & Clutch Remover Adaptor - Late 18G 363 Hub Remover Wre Wheels - Early 18G 502A Pressure Gauqe l8g 502K Pressure Hose l8g 572 Synchromesh Unt Assembly Rnq 18G 579 1st and 3rd Moton Shaft Bearnq Replacer l8g 587 Socket 18G 613 3rd Moton Shaft Bearnq Remover 18G 617A Roller Bearnq Outer Rear Remover/Replacer l8g 669 Drve Shaft Couplnq Flanqe Wrench DD 23-1 Page 1 of 2

27 To To Tool No. Descrpton Hand Order lbg 671 Swtch Bezel Spanner lbg 677/C Adaptor lbg 703 Hvdrolastc Suspenson Servce Unt lbg 1002 Gudqeon Pn Remove~/Replacer lbg 1039 Dummv Manshaft lbg 1040 Ol Pump Bodv Kev lbg 1043 Crankshaft Prmary Gear Ol Seal lbg 106B Remover/Replacer Pr'marv Gear Ol Seal lbg 106BA Bolt Adaptor lbg 1086 Converter ' Remo ve r lbg 10BB Prmary Gear Wrench lbg 1089 dler and nput Gauqe Set BG 10B9A Gauqe Set Adaptor BG 1093 Dummv Shaft lbg 1094 Ol Pump Ppes Chest Alqnment Tool lbg 1095 Holder - Top and Reverse Clutch lbg 1096 Socket Spanner lbg 1097 Retaner Forward Clutch lbg 109B Protector Sleeve lbg 1100 Drve Shaft Couplnq Wrench lbg 1102 Replacer Forward Clutch Pston Seal lbg 1106 Centralzer Governor Housnq lbg 1120 Replacer Reverse Clutch Pston Seal HAC 61 S.u. Carburetor Pston Loadnq Tool DD & 2 Tool Board DD 13/3 3 Tool Board HAC BOO Stand HAC BOl Fxture HAC B02 Adaptor 'A' HAC B03 - Wheel Base HAC B04 Adaptor 'B' HAC 6B Front Hub Grease CuP Remover DD 23-1 Page 2 of 2

$$$$ THE PROPER TOOL SAVES YOU MONEY $$ $ $

$$$$ THE PROPER TOOL SAVES YOU MONEY $$ $ $ TECHNICAL SERVICE BULLETIN BRITISH ~ AUSTlNMG LEVLANO ~ NO.~ May, 1972 SUBJECT: Austin/MG Spe c i a l Serv i c e Tools Minimum Tool Requireme nt s f or Austin/MG Dealers - Cu r r e nt Models MODELS: MGB