Mixing Dissolution Homogenization Emulsification

Transcription

1 Your Reliable Partner for Total Process Solution in issolution omogenization IZUMI FOO MACINERY CO.,LT ttp:// ead Office / Tecno Center (R& Center) Sioe, Amagasaki-si, yogo JAPAN Tel: Fax: East Japan Office / (Overseas Sales epartment) TinkPark Tower 25F, Osaki, Sinagawa-ku, Tokyo JAPAN Tel: Fax: Jakarta Representative Office WISMA GKBI 16F, Suite #1606 Jl Jend Sudirman No.28 Jakarta, INONESIA Tel:+62-(0) Fax:+62-(0) West Japan Office Osaka Mitsuibussan Bldg. 10F, Nakanosima, Kita-ku, Osaka JAPAN Tel: Fax: Awaji Factory 2-1, irota irota, Minami Awaji-si, yogo JAPAN Tel: Fax: Sapporo Office Kyusu Office 1509/1300 printed in Japan produced by ING amanizer VMIX ynamixer Processor ig omogenizer IZUMI FOO MACINERY CO.,LT

2 issolving ispersing Emulsifying omogenizing - A Total Solution Package - I F M Process Products issolution/ /Blending /omogenization eaeration/ egassing eating&cooling Filling Soy bean milk Soup ressing Base powder Fats and Oils dissolution /Blending /omogenization egassing ealt foods Liquid food efatted flour Ingredient dissolution Blending /omogenization/ egassing Flavor Cosmetic Blending egassing/forming Filling Functional beverage ealt foods dissolution Blending Fermentation Extraction egassing Fat and Oil Cemical issolution Blending /omogenization/ egassing eating& cooling amanizer ig eaerator Pasteurizer Tank for issolution / / Blending omogenizer / ig Emulsifying/Crusing Mayonnaise, ressing, Oysters Sauce, Cellrose fibers, Wasabi, Fisbone paste, etc omogenizer ynamixer ynamixer Processor /ig omogenizer MP /ig omogenizer MP Tank for issolution / / Blending / / Crusing Emuder omogenizer amanizer Water MP amanizer /ig omogenizer omogenizer Functional Tank system for /issolution system 1 2 Crusing issolution ynamixer ynamixer Processor Paste for liquid wit solid for liquid wit ig viscosity Gas-liquid mixing/overrun witout searing Crusing for frozen ceese block Crusing for vegetables Usmix amanizer Slas mixer ig omogenizer Micro blender for vegetables ig speed powder dissolution wit searing dissolution witout searing Self-priming capability for powder Preliminary emulsification Finising emulsification for dressing Finising emulsification for additive for milk Transporting capasity for liquid Available for set up exist product line wit easy Corresponding to te production of a variety of products in small amounts

3 amanizer ispersion and issolution All Purpose Versatile Mixer Flow To next process Block Flow in opper Rotary valve sut valve Inner Circulation Liquid Rotary valve issolution part Surface Efficient mixing by te arrm blades Strong discarge from te Bottom blade Available for ig viscosity products issolution part detail Casing -1 Inner circulation system -2 & Liquid Pre-dissolution Main-dissolution Solution exit & back to inner circulation Separator issolution part Separator Finis! Field Beverage, iary, Seasoning, Brewing, Confectionery, Bakery, Parmaceutical, Cemical, etc Non-fat powder, CMC, Case in Na, Soybean powder, Sugar, Coloring powder, Tickener, Gelling Agent, etc Comparison at varying quantity mixing ( vs Standard ouble Paddle Blade, =Liquid dept, =Inner diameter of tank) Syrup diluted solution (Viscosity 150mPa. s), Pv=0.3kW/m3, Resin cips (Specific gravity 0.95, 3wt%) Caracteristics Cangeable Volume ; 20%~120% Wide lange of Viscosity ; 1~around 50,000mPa.s Sorter time to mixing ; alf to Paddle Blade Less involvement of air wit slow rotation Uniform mixing for slurry issolution system by 2 steps of rotor Max for.000mpa s experience for Tootpaste power (kw/m 3 ) 5.0 Curry Mayonnaise M Standard ouble Paddle Blade Gas absorption of te different specific gravity Ice cream mix Sauce Yogurt ispersion of solid in soup eat/cool of Condenced Extract Ketcup Puree of furit/vegitable opper issolving sugar, salt, emulsifier amanizer Model suction speed Solution discarge Qty iscarge puressure Saft sealing Finising (1200) 1600 SPVM kw (Inverter) 25kg/min kg/r (It depends on products & mixture) +0.02MPa (2m) Macanical seal Inner surface : #320 buff polis suction opper Size φ400 x 350 (To be discussed) Inner/Outer surface : #320 buff Finising polis/acid cleaning Inner circulation tube Sape Finising Single cylindrical Inner/Outer surface : #320 buff polis/acid cleaning 1 SUS304 Carbide/Carbon O ring NBR SUS304 SUS304/O ring NBR M Rotary valve Experience Cemistry Cook Cemistry Cemistry Brewing Foods Beverage Parmaceutical Confectionary Beverage Bevarage Sugar Parmaceutical Confectionary M amanizer Iodine Soybean flour CMC etergent Rice flour Casein sodium CMC PVA mixed powder Gelatin, jelly Pectin Gelling agent extrin Soybean flour Gelatin, jelly F1 Liquid Type of industry iscarge kg/r Liquid iscarge kg/r (kw) Liquid quantity & speed time comparison ( vs Standard ouble Paddle Blade) Before supplying decoloring liquid After 5 sec After 15 sec Standard ouble Paddle Blade Before supplying decoloring liquid Scale-up sample In case of 500L tank (φ1)...27 sec Standard ouble Paddle Blade...63 sec Compared to of completing decoloring in 15 sec, Standard ouble Paddle Blade of 35 sec and still lingering of color After 5 sec After 15 sec After 35 sec CMC solution liquid (Viscosity 500mPa. s), Pv=0.3kW/m3, Iodine decolorization reaction Specifications 3 4 Reducing ,000 10,000 Application Sample In case mixing liquid wit 1000mPa.s viscosity Viscosity (mpa s) Capacity(L) Inner iam. Motor power(kw) Total eigt

4 ynamixer & ynamixer Processor / ynamixer ynamixer Processor All in one solution in one tank. Intensive Sear, isperse, issolute, and wit optional termal process - eating and cooling. Crusing and dissolving 20 kg of frozen ceese block Before operation iscarger for crusing small solids and dissolving powder Applications omogenization & for ig viscosity product Cooling for liquid after eated Cooling omogenization & for product wit solid matter Protection against eat build up at emulsification issolution for paste issolution issolution for powder for dressing Batc sterilization eat cooking for sauce for additives eat Cocking Copper Blade work on (875rpm) Crusing Crusing for vegetables/fruits for vegetables/ fruits after crused Scraper Combination image inside Bottom & Side Sweep image After vanising big solids, scraper work on After Copper Blade is gone rpm dissolving Copper Blade for crusing bigger solids ouble cup iscarger for dissolving smaller solids and pastes test unit Structure device at te bottom. agitator at te upper. Feature issolve~~ all in one tank. Easy CIP Example Quantity of relative particle ressing Xantangum+Egg Yolk+Soy bean q 3 (%) issolution tank 14min min issolution tank 14min + Capacity 375L(issolution tank & ) It performs dissolution to final in only one single tank Size of particle(μm) ynamixer Line-up ynamixer Processor Line-up Bottom Agitating evice Line-up Bottom and Upper Agitating evice Line-up 100L~350L Scale 500L~5000L Scale Under 1000L Scale Over L Scale Under 350L Scale 500~Under 1000L Scale Over L scale.. speed Single cup iscarger ouble cup or Copper Blade (L) (rpm) (kw) (kw) (L) speed of rotation (rpm) Single cup iscarger (kw) ouble cup & Copper Blade (kw) Scraping blade Motor speed of rotation (rpm) (kw) Bottom agitating device Motor speed (L) (rpm) (kw) (L) (rpm) (kw) (rpm) (kw) Bottom agitating device Motor speed Upper agitating device Gear motor speed

5 ig ig is ig efficient and ygenic emulcifier wit pumping capability, wic give strong sear force caused by m/sec running speed using unique sape of searing blade on rotor and stator. A I Slit ring B J / ig / omogenizer K Original oil liquid One pass treating at 3600rpm Foods/Beverages iary Products Milk / Cream / Ice Cream / Coffee Fat Products Mayonnaise / Butter / Margarine Beverages Fruit Juice / Green Vegetable Juice Seasonings Ketcup / ressings / Sauces / Spice Confectionaries Cocolate / Flour Paste Oters Liquid Food Cemical Ink / Pigment / Paint / ye stuff / eveloper Oters Parmaceuticals / Cosmetic Stator Model No. Weigt A B C F E C F G G I E J K SPVE kg 3.7kW IF38 SPVE kg kw IF50 Crusing estroy te solids/fibers into fine structure (powder). Smas is a kind of destruction. e.g. Oyster and Water e.g. Fibers in Apple raw Material (1 pc. Approx. 5cm) e.g. Fibers in Apple meat after one time processed by ig raw Material after 2 time processed by ig Model No. EB-06 EB-08 EB-10 to Process liquid Coolant ept ept rain Outlet to Outlet to Outlet A B C E F G S 1.5S 1.5S S 2S 1S Air tube φ 6 Motor (kg) Weigt (kg) Model No. EB-0603 EB-0805 EB-1010 iscarge(l/) (depend on product) Maximum(rpm) Standard viscosity (mpa. s) Size of solid material ,000 and more below 3mm omogenizer Con. Rods Crank Saft Motor V-belts Pully isc Outlet Impact Ring Outlet To mix te materials wic are defficult to mix eac oter like oily material and water. In te process, generally one material make finer structure and run into anater. (e.g. Fat for pre-cocked foods) View of raw Materials omogenization Particle size are to be distributed uniformly. Particle are destroyed and made smaller size to apply outer force, partially. (e.g. Ice Cream Mix) Pistons Valve Cylinder Block Plungers Seat omo isc Processed by before processed Left : before processed Rigt : after processed by after processed by ig before processed Continuous system Continuous Mayonnaise Manufacturing Equipment earator (Option) Vacuum Control Panel Setting Production, Setting Ratio, Controlling Temperature System Flow Relative particle amount Relative particle amount Egg Tank Oil Tank Flowmeter Flowmeter Static Mixer Sigt Glass Sigt Glass Slas Mixer Cilled Water Product (Mayonnaise) Size of particle(μm) Size of particle(μm) Specifications of Mixture (rate of mixture) Cocolate (50 C) : Ice Cream Mix (5 C / Fatt content approx. 15%)=2 : Flowmeter

6 Tecno center for your solution and development!! In our Tecno-center, fundamental researc-works, development of new equipments and processing-plants ave been executing wit full of power. Upon client s request, Tecno-center prepares te equipments for experimental use and tests tem in sortest leading time. Multi-Purpose Extraction Unit ig quality extracts of Coffee, Tea, Soup can be obtained ig Suitable for emulsifying, dispersing and frequenting viscocious liquid Self Suction issolving Equipment (amanizer) Best solution for quick dissolution of low solubility powders Extracting Food Processor From copping to dissolving, blending, eating and cooling can be acieved by one equipment issolving Instrumental Analyzer Pilot Equipment Emulsifying 150 MPa. Super ig Pressure omogenizer Sub-micron to nano-meter particles are available Laboratory Available Measuring instruments and Experimental equipments Viscometer Microscope Pmeter Microscope Particle size distributionmeasuring device Centrifugal separator Moisture meter Silinometer Rotary evaporator O meter Autoclave Electric conductivity meter Supereated steam generator Colorimeter Brixmeter ig Performance Agitator VMIX Suitable for uniform blending of viscocious liquid, food wit solids Pasteurizing Tube type eat Excanger eater and/or cooler for keeping te taste and sape as it is NT type Plate eat Excanger Opti-wave enable te improved yield and sorten te cleaning time You can utilize our tecno-center troug communication to fulfil exactly wat you require. Consultation wit us for troubles of your current process From our various experiences, we advise and propose you te potential solution And we propose you te verification test Set up our verification test, and verify our best solution from te results From te results of our verification, let s investigate your actual process We IFM provide you te best value for your best satisfaction! Particle size distribution measuring device Microscope Viscometer We are available Rental services at Indonesia for te test macines Extractor omogenizer. Please feel free to ask Jakarta Representative office. Te kind fo test macine will plan to expand in te future. 9 10