NEWS! Glimek Bakery Solutions Bread lines up to 4500 pcs/h PRODUCT CATALOGUE

Transcription

1 Scandinavian know-how wordwide NEWS! Gimek Bakery Soutions Bread ines up to 4500 pcs/h PRODUCT CATALOGUE

2 Gimek AB is a company founded 1948 and situated in Southern Sweden. Over the years, the In-house product deveopment has created attractive dough handing machines for a types of bakeries. In our own production unit, quaified personne buid and customize the machines according to the baker s requirements. The machines are distributed a over the word and are we-known for their high Swedish quaity. Our cose customer contact and Scandinavian know-how is aso highy appreciated by our customers. 2 Gimek

3 List of Contents Page 4 Mutipe Bread Line Page 5 Mutipe Bread Line Excusive Page 6 Eco Bread Line Page 7 Fexibe Bread Line Page 8 Straight Dough Line Page 9 Artisan Bread Line Page 10 Bow Lift & Buk Hopper Page 11 Industria Bread Line Page Gimek Bakery Soutions Page SD Dough Dividers Page 16 CR Cone Rounders BR Bet Rounders Page 17 Intermediate Pocket Prover & Conveyor Prover Page Mouders Page 20 Baguette Mouder Hydrauic Dough Dividers Page 21 Bun Divider Rounders Page Mixers Quick guide to find the right Gimek Line for your bakery Type of bread ine Technica specification*** Dough type** form of the dough Weight range Capacity Intermediate Dough Dough Dough Dough with Loaves Round Ros/Baguette/ Round Tin (g) (pcs/hr) Proving (min) <145 DY* % DY* DY* >50% rye bread Minibaguette buns Bread Mutipe Bread Line Mutipe Bread Line Excusive Eco Bread Line Fexibe Bread Line Straight Dough Line ,5-7 according to customers need according to customers need Straight Dough Line Eco Artisan Bread Line Industria Bread Line 3000 pcs/hr (XL) according to customers need Industria Bread System 4500 pcs/hr according to customers need (*DY = watercontent/four) (** The Bread Lines wi be equipped with adopted options according to type of bread) (*** Depending on dough consistency and recipy) Gimek 3

4 Mutipe Bread Line The Mutipe Bread Line is a compact bread ine deveoped for sma bakeries and in-store bakeries. Space saving with the fexibiity to produce different kinds of buns and oaves. The mouder with the counter-rotating pressure board gives a big advantage in the production of baguettes and mini-baguettes. Capacity of 600 pcs/hour and an intermediate proving time of 6 minutes g 600 pcs/h Gimek has over the years had a cose cooperation with severa wordwide and we known supermarket chains in designing their in-store bakeries. Instaation, start-up and education are integrated parts of our offering Gimek SD-180 Muti IPP 1/60 MO-300

5 Mutipe Bread Line Excusive The Mutipe Bread Line Excusive is deveoped for bakeries with imited space, and at the same time, high demand on the quaity of the bread production. The intermediate proving time is between 3-7 minutes. The mouder can be paced in different positions in order to optimize the working fow in the bakery. The capacity is up to 1000 pcs/h which sti is manageabe as a one-person operation g pcs/h To faciitate for the customer in obtaining an overview of their new bakery, Gimek makes a customized technica drawing in order to optimize their workfow SD-180XS CR-360FGM IPP 1/60 MO-300 Gimek 5

6 Eco Bread Line The Eco Bread Line is a very compact and space-saving bread ine (5,3 m2). A the machines are produced with the same high quaity as a our other bread ines. As an exampe, the pocket prover s construction of frame, swings and covers are a made in soid stainess stee g pcs/h SD-180 HU-180 IPP MO Gimek

7 Fexibe Bread Line The Fexibe Bread Line is deveoped and manufactured with the intention of giving the baker an amost unimited fexibiity for a variety of dough types and bread sizes. The combination of high capacity and high efficiency makes this ine attractive for a variety of different types of bakeries g pcs/h SD-180 CR-360GM IPP MO-300 This ine is abe to produce baguette, mini-baguette, oaves, round bread, hamburger buns, sma buns, whoemea bread, ryebread and a ot more. As an exampe, one of our customers is running 30 different bread recipes on this ine! Gimek 7

8 Straight Dough Line Speciay made for producing bread without the need for an intermediate proving time, for exampe rye bread. The conica rounder combined with the mouder gives the baker the possibiity to produce oaves as we as round bread and buns g pcs/h g pcs/h Eco Version: The Straight Dough Line Eco version is an economica version for producing bread without the need for an intermediate proving time. The difference is that the conica rounder is repaced by a hander-up version directy on the divider Gimek

9 Artisan Bread Line The Artisan bread ine is designed for processing very soft dough with a water content of up to 85% and has been adapted for production of Mediterranean bread such as Ciabatta and other simiar types of artisan bread g pcs/h Specia characteristics of the ine Dough Divider Conica Rounder Tefon coating in the hopper Oiing of bet Tefon coating on cone and tracks Frequency controed speed Oiing unit with 3 nozzes Mouder Infeed conveyor with four duster Motorized guiding roers at the infeed Frequency controed speed Coection tray for soft dough Gimek 9

10 Bow Lift and Buk Hopper Gimek BL is a soid bow ift for ifting and tipping a bow into a buk hopper, directy into a divider or other simiar appications. The ifting capacity is up to 600 kg oad (bow incuding dough). Standard version adapted to Gimek Mixers 120, 160 and 240 kg dough. The ift can be modified to fit bows from other manufacturers, however this has to be approved by Gimek technica department. Gimek Buk Hopper BH with automatic dosing/portioning device enabes a smooth and accurate feeding of a divider or simiar appications. The eectrica and pneumatic portioning is normay buit in into the eectrica cabinet of the Bow Lift BL Lift can be made for eft hand, right hand or straight forward tipping, pease specify by order. A order confirmations of bow ift and buk hopper incudes a technica drawing (300) (500) Gimek

11 Industria Bread Line A Bread Line designed for continua bread processing. The industria Bread Line is exeptiona with its high quaity components, reiabiity and exceent baking resuts. The technica department at Gimek supports the baker in integrating and adapting the ine into existing fuy automatic production ines g pcs/h Stainess stee execution The Industria Bread Line is aso avaiabe in a stainess stee version. A the machine frames and protection covers are stainess stee. The mouder, MO-360, is equipped with motors for a settings and enabes the best conditions for a perfect mouding resut. SD-300 CR-360GM IPP MO-881 MO MO-881 With MO-881 MO MO MO-360 Gimek 11

12 Gimek Bakery Soutions Gimek has provided bakeries with machines and customized industria equipment for more than 60 years. In cose cooperation with the customer we have projected, manufactured and instaed compete production soutions. Together with our sister company Sveba-Dahen we offer the cient mixing systems, make-up ines, conveyor systems, fina provers and tunne ovens for different kind of products. TECHNICAL PLANNING & LAYOUT DRAWINGS INSTALLATION & START-UP BAKERY TECHNOLOGY SUPPORT WORLD- LEADING QUALITY PRODUCTS CUSTOMER SATISFACTION The new Gimek SD600 Bread divider enabes a capacity of a bread ine up to 4500 pcs/hr working with a ine seperator feeding into two industria ongmouder via the intermediate pocket provers. Technica panning and ayout drawings Gimek Bakery Soutions in coaboration with you design new production ines as we as modify existing ones. Layout drawings and technica specifications are suppied with the offer. The technica department consists of engineers with ong experience in the fied from mixing to cooing area. Their competence together with their high ambitions to secure the process contribute to our attribute Swedish quaity. 12 Gimek

13 Industria product range Industria Bread Lines Fina Proving Bread ines for 2-3 shift operation we known for their reiabiity and high eve of weight accuracy. Capacity up to 4500 pcs/hr. Swing provers with two motor operation enabes independent feeding and emptying during product changes. Aso Conveyor Provers in the range. Charging System Cutting Unit V-setting device for accurate positioning of dough pieces into swing prover. Aso other types of chargers for peeboards, baking trays and simiar. High speed cutting unit for variabe cuts in the dough product before the oven. Conveyor System Oven Compete stainess stee systems with curves and straight conveyors. Focus has been paced on hygiene, easy ceaning and maintenance. Avaiabe in many different widths. The indirect gas heated tunne oven is divided into a number of heat zones where each zone has a separate reguation of top and bottom heat. Aso avaiabe as an eectrica aternative. The Gimek Bakery Soution concept is buit on a high sensibiity to the customers demand, cose communication, wordeading trademarks and we-trained personne at a eves. Our constant efforts to satisfy customers are your guarantee and security. Gimek 13

14 Dough Dividers SD-180 Dough Divider A sient voumetric dough divider characterized by it s very high weight accuracy and abiity to run amost a kind of different types of dough. The wide weight range gives the baker great fexibiity. SD-300 Dough Divider An automatic suction-feed dough divider which can be used either as a 1-pocket or as a 2-pocket divider. Strong construction adapted to heavy-duty production. SD-180 XS SD-180 SD-180 XL g g g SD-300 2p 1p SD-300 XL 2p 1p g g g g pcs/h 2p pcs/h 1p pcs/h Recommended options Option SD-180 SD-300 SD-600 Four duster eectrica Four duster mechanica Hopper 100 itre Standard Standard Standard Hopper 225 itre Hopper ubrication 225 itre Mini piston for g Non-stick coating hopper 100 itre Option SD-180 SD-300 SD-600 Non-stick coating hopper 225 itre Oi eve detector Standard Oiing of bet Piece counter Standard Standard PLC with dispay Standard Standard Pneumatic dough handing system Standard Quick-reease outfeed conveyor Standard SD SD-300 Left (L) or right (R) outfeed has to be specified by order Gimek

15 NEW SD-600 Patent Pending A stainess stee muti-chamber dough divider avaiabe in 3 chamber and 2/4 chamber execution. Modern technoogy and high quaity, combined with our know-how buit into the machine to be suitabe for high industria production. A new user friendy touch screen for settings and recipes makes the adjusting a piece of cake. 2p 3p 2p 3p 4p g g g pcs/h pcs/h pcs/h Oitank 22 itre, equipped with a evedetector. First a warning and then a compete stop combined with an acoustic signa. Carefu Dough handing Our adjustabe pneumatic system for the dough pressure can be adjusted during operation. This feature enabes optimum care of deicate dough types. The system aso aows the operator to preset the correct pressure for each dough type in the recipe menu. SD-600 Gimek 15

16 Rounders CR-360 A conica rounder, efficient and reiabe, for producing high-quaity pre-rounding as we as fina mouding for both bakeries and pizza producers. Centray adjustabe rounding tracks enabe high fexibiity regarding type of products, weight range and capacity g up to 4500 pcs/h CR-360F Buit on the same frame construction but with fixed tracks. Track settings according to desired weight-range. CR-360F/ g CR-360F/ g CR-360F/ g CR-360F/ g CR-360F/ g up to 3600 pcs/h BR-300 Bet rounder deveoped to hande dough with a high percentage of rye as we as high dough absorption. Adjustabe both in width and speed for optimum rounding g up to 1800 pcs/h Recommended options Option CR-360 CR-360F Centray adjustabe tracks Standard Hot- and Cod bowing unit GM non stick coating on cone Oiing at the infeed Outfeed conveyor Pneumatic oiing device system Option CR-360 CR-360F Quick reease for outfeed conveyor Stainess stee version Transfer roer Variabe cone speed Variabe cone speed inc hot and cod air bowing unit CR 360 CR 360F BR Gimek

17 Intermediate Pocket Prover IPP Pocket Prover Each Pocket Prover is customized and buit according to the baker s requirements regarding resting time of the dough and the desired output from the ine g Infeed chute Singe infeed V-bet Doube infeed V-bet up to 1200 pcs/h up to 1800 pcs/h up to 3000 pcs/h Gimek IPP is constructed in a moduar system depending on the customer s request for capacity and proving time. The swings come with 6, 8 or 10 pockets as standard. Soid stainess stee construction of the frame, swings and covers is standard. Tota pockets net Pockets /swing Swings net Back modues When ordering define pockets/swing and swings net, f.ex. IPP 6/ Height extension Yes Yes Yes Yes up to 2300 g up to 3600 pcs/h The feeding of the Conveyor Prover is done with a intermittent Cup Eevator. Gimek customize the Cup Eevators according to the baker s premises. Gimek ICP is a conveyor prover for a types of bakeries and can be made with 1, 2, 3 or 4 decks and ength customized. Can aso be mounted from the ceiing or on wa. D H 1 H 2 W Measurements 6 pockets 8 pockets 10 pockets Extra modue Hight extension modue W 1955 mm 2375 mm 2795 mm D 1930 mm 1930 mm 1930 mm mm H1 H mm 2600 mm 2040 mm 2600 mm 2040 mm 2600 mm mm mm Gimek 17

18 Mouders MO-300 Mouder Compact high-performance mouder for oaves, baguettes, buns and even round bread/pizzas can be mouded. Fodabe pressure board can be ocked in an upright position for easy ceaning g up to 3000 pcs/h MO-930S Mouder A mouder designed for producing Artisan bread. Gente handing of dough with water content up to 85% g up to 1800 pcs/h MO-300 MO-930S MO MO-930S Gimek

19 MO-881 Mouder Gimek MO-881 is a heavy duty mouder for use in industria bakeries. Via the tripe mouding head, curing net and doube pressure boards the desired dough piece ength and shape is obtained with amost seamess cosure g up to 3600 pcs/h MO-360 Mouder The Gimek MO-360 is the Industria Bread Mouder. The goa in our design work has been to create an universa, heavy duty mouder for a types of breads taking into consideration future requirements regarding hygiene, maintenance and performance. A compete stainess stee version is standard g up to 3600 pcs/h Recommended options Option Decoration Unit Depositing system Dividing unit for minibaguettes (3 pcs) Extra mouding unit Four duster Forming station 4 pcs Infeed timing conveyor MO-300 MO-930 S MO-881 MO-360 Standard Option MO-300 MO-930 S MO-881 MO-360 Lower side guides 10 mm Standard Motorized pressure board Motorized settings Standard Parae adjusted side guides Standard Three knives in pressure board (4 pcs) Underying conveyor for tins Variabe speed on the mouding bet Standard MO MO MO R MO L Gimek 19

20 NEW Mouders BM Mouder speciay designed for French baguette production. The machine has a working width up to 800 mm. Safety switch bar at the infeed. Without the ower frame it can be used as a benchmouder g 1200 pcs/h MO-211 Stainess stee extra mouding unit for reverse mouding to achieve a straight dough piece and aso a straight seem. The extra mouding unit can be assembed directy onto a mouder f. ex. MO-881 or remain detached on its own stand with whees. Hydrauic Dough Dividers HDD Hydrauic Dough Divider HDS Hydrauic Dough Divider Square Space saving dough dividers for gente dough handing. Wide weight range makes it suitabe for a the bakers production. Automatic bade raising for easy ceaning. Mode HDD Pcs Mode HDS Pcs HDD-16 HDD-20 HDD-24 HDD-16-E HDD-20-E HDD-24-E g 900 g 750 g 1100 g 900 g 750 g HDS-20 HDS-24 HDS-20-E HDS-24-E /20 20/ g g g g g g Both HDD and HDS are aso avaiabe with an eectrica contro pane (E-version). Programmabe memory and automatic ocking and unocking of the id. HDD HDS Gimek

21 Bun Divider Rounders BDE Eectronic Bun Divider Rounder The BDE is a fuy automatic dough divider rounder with an eectronic contro pane. It gives the baker the possibiity to memorize 10 different programs for dividing and rounding. Easy to switch between these set-ups. A our Bun Divider Rounders are easy to cean due to the titabe dividing disc. Mode Kg dough Pcs For a Modes BDM BD34 BDA BDE g g g g g g g BDA Automatic Bun Divider Rounder Programmabe pane for accurate settings. Precise dividing and rounding movements gives perfect ros. BD34 Semi Automatic Bun Divider Rounder A machine equipped with a hydrauic dividing system combined with a manua operation of the rounding enabes a high efficiency in the production fow. BDM Manua Bun Divider Rounder An economic aternative for sma bakeries. It treats the dough genty and makes perfecty rounded dough bas. Reiabe and easy to use. BDA BD34 BDM Gimek 21

22 Mixers One shift operation NEW Gimek SM-MAGR Spira Mixer consists of a range of mixers with removabe bows. Reiabe and easy to hande for a kind of bakeries. Manua, automatic or semi-automatic function for guiding between ow and high speed. SM-40FA Sma handy mixer for bakeries with sma foor area. Quick working times and 2-speed motor with timers for both sow and high speed. SM-80MAG Machine with a powerfu two speed motor for the bet driven mixing. The bow has a separate drive. SM-120FBF Mixer easy to operate due to push buttons and two eectrica timers with LED. Mixing spira and shaft made of high resistance stainess stee. SM-200AR A mixer with an overturnabe system to emptying the bow. The ifting system ifts up the whoe machine. Maximum discharge height is 1990 mm. Specifications Capacity (kg) Measurements (mm) Mode Four Dough Mode Four Dough Mode Width Depth Height Mode SM-30FA SM-40FA SM-60MAG SM-80MAG SM60-FBF SM80-FBF SM120-FBF SM160-FBF SM200-FBF SM120-FBF S SM160-FBF S SM200-FBF S SM80MAG-R SM120MAG-R SM161M SM241M SM160AR SM200AR SM120AV SM320AV SM-30FA SM-40FA SM-60MAG SM-80MAG SM60-FBF SM80-FBF SM120-FBF SM160-FBF SM200-FBF SM120-FBF S SM160-FBF S SM200-FBF S SM80MAG-R SM120MAG-R SM161M SM241M SM160AR SM200AR SM120AV SM320AV Width Depth Height Gimek

23 Industria mixers 2-shift operations Gimek SM 161/241M is a heavy duty mixer with mobie bow and two motors designed for industria bakeries. When starting the machine the mixing head is owered and the bow is sighty raised and automaticay positioned to the drive unit. Option: user friendy touch screen for setting and storing recipes. Water Meter WM-2000 Water Meter Used to dose/portion tempered water whist dough mixing. Features and benefits Programmed by the keyboard Easiy set contro knob Manua or programmed and timed Specifications Capacity 0,2 999,9 L Temperature C ( F) Hot water suppy 90 C (194 F) Water pressure 0,5 7 Bar Gimek 23 Gimek 23

24 Our concept is buit on a high sensibiity to the customer s demand, cose communication, word-eading trademarks and we-trained personne at a eves. Our constant efforts to satisfy customers are your guarantee to a successfu investment. Gimek AB P.O. Box 124 SE Gimåkra, Sweden Te , Fax Mai: office@gimek.se Web site: Gimek AB is a member of the Sveba Dahen Group with its headquarter in Borås, cose to Gothenburg.