Edible Oil Manufacturing. Edible Oil Refinery Plant. Cooking Oil Production. Investment Opportunity in. Unit. (Sunflower, Groundnut & Rice Bran Oil).

Transcription

1 Investment Opportunity in Edible Oil Manufacturing Unit. Edible Oil Refinery Plant (Sunflower, Groundnut & Rice Bran Oil). Cooking Oil Production.

2 Introduction Sunflower Oil: Sunflower oil is the non-volatile oil compressed from the seeds of sunflower. Sunflower oil is commonly used in food as frying oil, and in cosmetic formulations as an emollient. It is commonly used as cooking oil as well as in cosmetic formulations due to its emollient properties. Sunflower seed oil is extracted from the black seeds as well as the entire flower. The sunflower oil benefits are surplus. Sunflower oil has a large number of benefits that help in keeping the body healthy and strong.

3 Though it is included in the list of high fat items, it is gaining popularity as cooking oil due to its wide variety of healthenhancing nutrients. The perfect balance of monounsaturated and polyunsaturated fats makes it perfect for reducing the levels of bad cholesterol. Thus, more and more people are incorporating it in their diet. Some of the benefits of sunflower oil for health are given below.

4 Groundnut Oil: Groundnut is also known as goober, pinder, groundnut, earthnut and ground pea. Peanut oil is natural sweet and flavoured edible oil. Refined peanut oil has a light yellow color and a neutral taste. This is extracted from pressing peanut kernels. In addition to extracting the oil, peanuts are eaten raw or roasted, and used in cooking and bakery as well. Peanut oil is very high on energy, has a very high burning and smoking point, and contains monounsaturated fats, Vitamins A, D and E Groundnut oil, also known by other names such as groundnut oil and arachis oil, is a type of vegetable oil commonly used in cooking that is derived from peanuts.

5 Peanut oil comes in a number of varieties, including refined, unrefined, roasted, and cold-pressed, which have slight differences in their nutritional value and health benefits. Generally, people use peanut oil in their cooking for the interesting flavor that it gives to the food, particularly if you use the roasted variety, as well as the fact that it is healthier than many other types of oil.

6 Rice Bran Oil: Rice bran oil is an increasingly popular vegetable oil that offers many advantages over standard vegetable oils that millions of people commonly cook with all over the world. Rice is one of the most widely available and popular foodstuffs on the planet, and rice bran oil is extracted from the germ and the husk of rice kernels. Rice bran oil is most commonly used in Asian cultures, including Japan and China, primarily because rice is already such a staple food in their cuisines. However, rice bran oil is becoming increasingly popular in other parts of the world because of its relatively low price point and the many health benefits that come from using it in food preparation.

7 Domestic Edible Oils Production, Import & Consumption

8 Edible oil industry in the India, which is hugely driven by import of edible oils, registered revenues of INR ~ billion in FY With an increase in consumption of edible oils in the country, the revenue of edible oils had inclined by 30.8% compared to FY Each segment in the edible oil industry is subject to a gamut of different factors such as price hikes and change in government policies play an important role in determining their respective revenues. The edible oil industry in the India has grown at a CAGR of 13.1% from INR billion in FY 2009 to INR ~ billion in FY 2014.

9 The competition in India edible oil market is highly fragmented owing to the presence of a large number of organized as well as local and unorganized players. The major players are Cargill, Adani Wilmar, Ruchi Soya, Agrotech Foods, and others. India is the second-largest producer of Rice bran oil after China and the country has the potential to produce more than 1.4 million tonnes of rice bran oil. Rice Bran Oil market in India is still at its nascent stage, but the segment has showcased immense growth in the past few years. In FY 2012, the market for Rice Bran Oil in India grew at a sizeable growth rate of 14.0%.

10 The Indian per capita consumption for edible oil is expected to grow from the current consumption levels of ~16kg to ~24 kg s by 2020 with a conservative CAGR of ~6% & 1% (Historical Growth rates) for Total edible oil consumption and Population respectively. Edible oil consumers in India are increasingly turning towards Sunflower Oil, which has witnessed an increase in consumption by about five-fold rise over the past 15 years. Sunflower oil market in India has showcased a promising growth in revenues during the past few years. The sunflower oil market revenues during the period FY 2009-FY 2014 has surged at a healthy CAGR of 3.2%.

11 The edible oil market is expected to be dominated by various national and multinational players due to the increasing import dependence of the country in the near future. Rice bran oil market are expected to be the fastest growing category in the entire edible oil segment with Oils such as Mustard, Sunflower, Groundnut and Cottonseed tend to remain region specific in the near future with a moderate fluctuation in their prices. India imports around 15 million tonnes of edible oil to meet the country s local consumption of around 25 million tonnes. Countries like Malaysia and Indonesia continued to promote their own refineries through levy of export duty on crude oil and exemption on refined oil.

12 The global edible oil market is anticipated to witness a substantial growth owing to increasing popularity of unrefined, unprocessed, healthy, and organic oil. In the coming years, vegetable oils with low cholesterol, fat, and calories are likely to gain high response due to growing health awareness among people across the world. In addition, major improvement in retail network, increasing crop yields, oil production, and growing economies are some of the prominent factors supporting the growth of the global edible oil market.

13 The market for edible oil can be segmented on the basis of type, end-users, and geography. In terms of type, the market can be classified into palm oil, canola oil, olive oil, sunflower oil, specialty blended oil, and corn oil. Increasing consumption of fried foods has significantly increased the demand for edible oils. Based on end-users, the marker for edible oil can be divided into food processor, food service, and retail. Improving living standards, changing dietary habits, and increasing consumer preference for healthy edible oil supporting the growth of the global edible oil market.

14 Few Indian Major Players are as under A D M Agro Inds. Latur & Vizag Pvt. Ltd. Acalmar Oils & Fats Ltd. Dhara Vegetable Oil & Foods Co. Ltd. Emami Agrotech Ltd. Gemini Edibles & Fats India Pvt. Ltd.

15 Project at a Glance PROJECT AT A GLANCE (` in lacs) COST OF PROJECT MEANS OF FINANCE Particulars Existing Proposed Total Particulars Existing Propose d Total Land & Site Development Exp Capital Buildings Share Premium Plant & Machineries Other Type Share Capital Motor Vehicles Reserves & Surplus Office Automation Equipments Cash Subsidy Technical Knowhow Fees & Exp Internal Cash Accruals Franchise & Other Long/Medium Term Deposits Borrowings Preliminary& Pre-operative Exp Debentures / Bonds Provision for Contingencies Unsecured 80.00Loans/Deposits Margin Money - Working Capital TOTAL TOTAL

16 Project at a Glance Year Annualised Book Value Debt Divide nd Retained Earnings Payou t Probab le Market Price P/E Ratio Yield Price/ Book Value EPS CEPS Per Share Per Share Per Share No.of Times ` ` ` ` ` % ` % ` %

17 Project at a Glance ear D. S. C. R. Debt / - Depos its Debt Individ ual CumulatOvera ive ll Equity as- Equity Total Net Wort h Retur n on Net Worth Profitability Ratio GPM PBT PAT Net Contri bution P/V Ratio (Number of times) % % % % % % (Number of times) Initia l % 3.46% 2.59% Assets Turnov er Ratio Curre nt Ratio % % 5.14% 3.46% 39 % % 6.37% 4.13% 52 % % 7.27% 4.63% 65 % % 7.92% 5.01% 78 %

18 Project at a Glance BEP BEP - Maximum Utilisation Year 5 Cash BEP (% of Installed Capacity) 52.43% Total BEP (% of Installed Capacity) 56.54% IRR, PAYBACK and FACR Internal Rate of Return.. ( In %age ) 27.24% 2 Years 3 Payback Period of the Project is ( In Years ) Months Fixed Assets Coverage Ratio ( No. of times )

19 Major Queries/Questions Answered in the Report? 1. What is Edible Oil industry? 2. How has the Edible Oil industry performed so far and how will it perform in the coming years? 3. What is the Project Feasibility of Edible Oil Plant? 4. What are the requirements of Working Capital for setting up Edible Oil plant?

20 5. What is the structure of the Edible Oil manufacturing Business and who are the key/major players? 6. What is the total project cost for setting up Edible Oil plant? 7. What are the operating costs for setting up Edible Oil plant? 8. What are the machinery and equipment requirements for setting up Edible Oil plant?

21 9. Who are the Suppliers and Manufacturers of Plant & Machinery for setting up Edible Oil plant? 10. What are the requirements of raw material for setting up Edible Oil plant? 11. Who are the Suppliers and Manufacturers of Raw materials for setting up Edible Oil plant? 12. What is the Manufacturing Process of Edible Oil plant?

22 13. What is the total size of land required for setting up Edible Oil plant? 14. What will be the income and expenditures for Edible Oil plant? 15. What are the Projected Balance Sheets of Edible Oil plant? 16. What are the requirement of utilities and overheads for setting up Edible Oil plant? 17. What is the Built up Area Requirement and cost for setting up Edible Oil Manufacturing Business?

23 18. What are the Personnel (Manpower) Requirements for setting up Edible Oil Manufacturing Business? 19. What are Statistics of Import & Export for Edible Oil? 20. What is the time required to break-even of Edible Oil Plant? 21.What is the Break-Even Analysis of Edible Oil plant? 22.What are the Project financials of Edible Oil plant?

24 23. What are the Profitability Ratios of Edible Oil plant? 24. What is the Sensitivity Analysis-Price/Volume of Edible Oil plant? 25. What are the Projected Pay-Back Period and IRR of Edible Oil plant? 26. What is the Process Flow Sheet Diagram Edible Oil Manufacturing project?

25 27. What are the Market Opportunities for setting up Edible Oil plant? 28. What is the Market Study and Assessment for setting up Edible Oil plant? 29. What is the Plant Layout for setting up Edible Oil Manufacturing Business?

26 Table of Contents of the Project Report

27 1. PROJECT PROFILE 1.1. District Profile & Geotechnical Site Characterization General History Location & Geographical Area Topography Road Transport Map Railway Network Availability of Minerals Forests Large Scale industries/public Sector undertakings Medium scale Enterprises Investment Opportunities: 2. INTRODUCTION 2.1. Sunflower Oil 2.2. Groundnut Oil 2.3. Rice Bran Oil

28 3. COMPOSITIONS & PROPERTIES 3.1. Sunflower Oil 3.3. Peanut Oil 3.4. Rice Bran Oil 3.5. Physical Properties of Refined Rice Bran Oil 4. USES & APPLICATION OF EDIBLE OIL 4.1. Sunflower Oil 4.2. Health Benefits of Sunflower Oil 4.3. Groundnut Oil 4.4. Health Benefits of Peanut Oil 4.5. Rice Bran Oil 5. B.I.S. SPECIFICATION 5.1. IS 4277: 2014 Sunflower Oil Specification 5.2. IS 3448: 2014 Rice Bran Oil Specification 5.3. IS 544: 2014 Groundnut Oil Specification

29 6. MARKET SURVEY 6.1. Edible Oils 6.2. Newly Emerging Indicators 7. EXPORT & IMPORT: ALL COUNTRIES 7.1. Export: All Countries 7.2. Import: All Countries 8. FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES 8.1. About Financial Statements of CMIE Database 8.2. Profits & Appropriations 8.3. Total Liabilities 8.4. Total Assets 8.5. Net Cash Flow from Operating Activities 8.6. Section I Name of Company with Contact Details Name of Director(S) Plant Capacity

30 Location of Plant Name of Raw Material(S) Consumed With Quantity & Cost 8.7. Section II Assets Cash Flow Cost as % Ge of Sales Forex Transaction Growth in Assets & Liabilities Growth in Income & Expenditure Income & Expenditure Liabilities Liquidity Ratios Profitability Ratio Profits Return Ratios Structure of Assets & Liabilities (%) Working Capital & Turnover Ratios 9. EXPORT & IMPORT STATISTICS DATA OF INDIA 9.1. Export Statistics Data for Refined Sunflower Oil

31 9.2. Import Statistics Data for Refined Sunflower Oil 9.3. Export Statistics Data for Refined Groundnut Oil 9.4. Export Statistics Data for Refined Rice Bran Oil 9.5. Import Statistics Data for Refined Rice Bran Oil 10. PRESENT MANUFACTUERS 11.IMPURITIES PRESENT IN THE CRUDE OIL 12. RAW MATERIALS Rice Bran Crude Oil Properties of Crude Rice Bran Oil Sunflower Crude Oil Chemical Specifications Crude Sunflower Oil Groundnut Crude Oil 13. MANUFACTURING PROCESS 14.PROCESS FLOW DIAGRAM 15.BUYER S LIST

32 15.1. Contact Details of Buyer s Name of Director(S) Plant Capacity Location of Plant Company Wise Consumption Detail of the Raw Materials 16. POLLUTION FROM OIL REFINERIES Water Pollution Effluent Treatment 17. SUPPLIERS OF RAW MATERIAL 18. SUPPLIERS OF PLANT & MACHINERY 19. PLANT LAYOUT 20. RAW MATERIAL, PRODUCT & MACHINERY PHOTOGRAPHS Raw Material Photographs Product Photographs Machinery Photographs 21. QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIER

33 Project Financials Project at a Glance Annexure Assumptions for Profitability workings..1 Plant Economics..2 Production Schedule 3 Land & Building. 4 Factory Land & Building Site Development Expenses

34 Plant & Machinery....5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.) Other Fixed Assets Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies Working Capital Requirement Per Month. 7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store

35 Overheads Required Per Month and Per Annum.. 8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses Salary and Wages Turnover Per Annum Share Capital...11 Equity Capital Preference Share Capital

36 Annexure 1 :: Cost of Project and Means of Finance Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/Realisation Expenses/Cost of Products/Services/Items Gross Profit Financial Charges Total Cost of Sales Net Profit After Taxes Net Cash Accruals

37 Annexure 3 :: Assessment of Working Capital requirements Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for Calculation of Work-in-process Annexure 4 :: Sources and Disposition of Funds

38 Annexure 5 :: Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) Annexure 6 :: Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratio

39 Annexure 7 :: Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.P

40 Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEP

41 Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/ Items

42 Annexure 14 :: Product wise Domestic Sales Realisation Annexure 15 :: Total Raw Material Cost Annexure 16 :: Raw Material Cost per unit Annexure 17 :: Total Lab & ETP Chemical Cost Annexure 18 :: Consumables, Store etc. Annexure 19 :: Packing Material Cost Annexure 20 :: Packing Material Cost Per Unit

43 Annexure 21 :: Employees Expenses Annexure 22 :: Fuel Expenses Annexure 23 :: Power/Electricity Expenses Annexure 24 :: Royalty & Other Charges Annexure 25 :: Repairs & Maintenance Expenses Annexure 26 :: Other Manufacturing Expenses Annexure 27 :: Administration Expenses Annexure 28 :: Selling Expenses

44 Annexure 29 :: Depreciation Charges as per Books (Total) Annexure 30 :: Depreciation Charges as per Books (P & M) Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total) Annexure 32 :: Depreciation Charges - as per IT Act WDV (P & M) Annexure 33 :: Interest and Repayment - Term Loans Annexure 34 :: Tax on Profits Annexure 35 :: Projected Pay-Back Period and IRR

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48 Scope of the Report The report titled Market Survey cum Detailed Techno Economic Feasibility Report on Edible Oil Refinery provides an insight into the Edible Oil Refinery market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of Edible Oil Refinery project. The report assesses the market sizing and growth of the Indian Edible Oil Refinery Industry. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:

49 Good Present/Future Demand Export-Import Market Potential Raw Material & Manpower Availability Project Costs and Payback Period We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the Edible Oil Refinery sector in India along with its business prospects. Through this report we have identified Edible Oil Refinery project as a lucrative investment avenue.

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