GRAND PRODUCTIONS LIMITED

Transcription

1 PRODUCT NAME: New Toffee Snap Crispy Cake MANUFACTURER SPECIFICATION NUMBER DESCRIPTION OF PRODUCT: Rice Crispy Cake with Caramel layer and Milk & White Chocolate Flavour Topping SUPPLIER DETAILS: SUPPLIER ADDRESS MANUFACTURE ADDRESS (If not the same as supplier) Grand Productions Limited 3 Robert Drive Glasgow G51 3HE Telephone: Fax: TECHNICAL CONTACT Tommy Lennon EMERGENCY CONTACT NUMBER Landline: TECHNICAL CONTACT EMERGENCY CONTACT NUMBER INGREDIENT DECLARATION: Legal In accordance with QUID Regulations SPECIFIC CLAIMS CRISPY RICE BASE (35%) (Rice Flour, Wheat Flour (Wheat Flour, Calcium Carbonate, Iron, Niacin, Thiamin), Sugar, Whey Powder (Milk), Barley Malt Flour, Salt, Rapeseed Oil, Emulsifier: Lecithins (Soya)) CARAMEL (33%) (Sweetened Condensed Milk (Whole Milk, Sugar), Partially Inverted Sugar Syrup, Butter (Milk), Palm Oil), CHOCOLATE FLAVOURED COATING (29%) (Sugar, Palm Kernel Oil, Whey Powder (Milk), Fat Reduced Cocoa Powder, Emulsifier: Lecithins (soya)), Sugar Cane Syrup (Inverted Sugar Syrup, Sucrose, Water), Margarine (Palm Oil, Rapeseed Oil, Water, Salt), WHITE COATING (3%) (Sugar, Palm kernel Oil, Whey Powder (Milk), Emulsifier: Lecithins (soya)). For allergens, including cereals containing gluten, see ingredients in bold (Milk, gluten, soya) Allergen Information: This product contains Gluten, Milk & Soya Store in a cool dry place out of direct sunlight SHELF LIFE from manufacture in days DECLARED WEIGHT/VOLUME/COUNT COUNTRY OF ORIGIN (PRODUCT) COUNTRY OF ORIGIN (PACKAGING) PRODUCT UNIT CODE STORAGE: 112 days from date of production Weight not declared, as it is a handmade product, due to no legislation to weight check cake product. UK UK Best Before Date & Batch code the side of pack Cool dry place, out of direct sunlight

2 PROCESS FLOW PRODUCTION INTAKE OF RAW MATERIALS CRITICAL CONTROLS CCP1 General Quality checks for damage infestation etc. STORAGE OF INGREDIENTS TRANSFER OF RAW MATERIALS TO PLASTIC PALLETS READY FOR PRODUCTION DISPENSARY OF RAW MATERIALS CRISPIES DISPENSED INTO MIXER WEIGHT UP INGREDIENTS AND MELTING IN POTBOILERS CCP 2 Contamination by foreign bodies visual checks CCP 3 Contamination from foreign bodies visual checks CCP 4 Contamination from foreign bodies visual checks WEIGH UP & HEAT SYRUP ON HOB MIX SYRUP WITH CRISPIES UNTIL CRISPIES COATED ADD INGREDIENTS FROM POTBOILERS TO CRISPIES AND MIX DEPOSIT CRISPIE MIX INTO PANS AND ALLOW TO SET CHOCOLATE TOPPING MELTED & DEPOSITED CCP5 Free from Contamination REMOVE CRISPIE CAKE WITH DOOFER & TRANSFER TO ACETATES DATE STAMPS PUT ON FILM & BOXES PRODUCTS PACKED INTO OUTER BOXES BOXES PASSED THROUGH METAL DETECTOR CCP 6 Metal detection to 2.0 Ferrous & 2.5mm Non Ferrous every hour BOXES PALLETISED & SENT TO WAREHOUSE STORAGE & TRANSPORTATION OF PRODUCT

3 NUTRITIONAL DATA TYPICAL VALUES PER 100g ENERGY kj 1870 ENERGY kcal 445 Protein (g) 5.1 Carbohydrate (g) 67.1 Fat (g) 17.4 Of which are saturates 11.6 Monounsaturates Polyunsaturates Fibre 0.5 Sodium 0.82 Please state if this information is calculated or The product is being currently chemically analysed Chemically Analysed (State what lab has been used) Laboratory used SVA FREQUENCY Yearly Ingredient including compound ingredients Supplier Country of Origin Crispies Breaks UK AKOBLEND RSPO Cert Silbury UK Condensed Milk Garretts UK Syrup Tate & Lyle UK Salted Butter Kent Foods Ltd UK Milk Chocolate Flavour Topping ADM UK

4 PHYSICAL & ORGANOLEPTIC DATA APPEARANCE As seen in the primary packaging APPEARANCE As seen WITHOUT the primary packaging TASTE In an acetate tray with polypropylene packaging, flow wrapped & sealed at both ends & back Rectangular cake piece of crisp rice, layered with caramel and topped with milk & white chocolate flavoured compound A sweet crispie & milk & white chocolate flovour SMELL A sweet crispie aroma TEXTURE Crunchy crispie cake with milk & white chocolate topping OVERALL DESCRIPTION A ready to eat crispie cake with milk & white chocolate topping MICROBIOLOGICAL INFORMATION TEST TARGET UNACCEPTABLE TVC (Total Plate Count) <100 >1000 Coli forms <20 >50 Escherichia Coli. 0 PRESENT Staphylococci Aureus. Yeast and Moulds <20 >500 Listeria Per 25g Yeast s <20 >50 Moulds <20 >50 Faecal Streptococci Salmonella spp Per 25g 0/25g PRESENT Please State the Laboratory used and its UKAS Accreditation Certificate Number. GLOBAL UKAS NUMBER: 1219 Genetically Modified Organisms Status PLEASE ATTACH COMPANY POLICY To the best of our knowledge this product does not contain Genetically Modified Organisms. Information compiled by signed statements and verification with specification held on site.

5 DIETARY INTOLERANCE DATA FREE FROM YES NO DETAILS Milk (cow, goat sheep or other animals) Full cream condensed milk Milk Solids, non-fat solids Format milk powder Cream Butter Salted Butter Cheese, cheese powder Yoghurt, Yoghurt Powder Whey (check for presence in margarine or shortening) Hydrolysed whey protein, hydrolysed whey sugar, Casein, caseinates, hydrolysed casein lactose. Wheat Wheat Flour, wheatgerm, wheatgerm oil Wheat bran, wheat gluten Wheat starch, raising agent containing wheat starch Wheat thickener, wheat binder Breadcrumbs Hydrolysed wheat protein Rusk As per codex aluminatus Egg Dried Albumen Lecithin Yolk Soya(GMO Free please state) Soya protein products ~ beans, flour, milk or tofu Lecithin (from Soya) Free from GMO`s Hydrolysed Soya protein Soya based flavour/emulsifier/stabiliser Nuts Please see additional information Nut Policy Statement Peanuts Walnuts Almonds Brazil Nuts Hazel nuts Cashew Nuts Pecan Nuts Pistachio Nuts Coconuts Sesame Seeds and Oils Maize (GMO Free please state) Maize Derivatives (GMO Free please state) SUITABLE FOR OVO-LACTO Vegetarians Free from animal products and animal by-products e.g. animal rennet in cheese with exception of eggs, milk and milk products and honey. Also free from all products or by-products of the fishing industry and from vegetable matter which has been modified by animal copy genes where present in final product. VEGANS Free from all animal products and by-products including eggs, milk and milk products and honey. Also free from all products of the fishing industry and from vegetable matter which has been modified by animal copy genes where present in the final product. No Contains Milk And Milk Products FREE FROM BEEF Free from all beef and beef derivatives including stocks beef extract, beef gelatine, beef fat, beef blood beef extract used as processing aids e.g. Clarifying fining for drinks and food machine lubricants. FREE FROM PORK Free from all pork and pork derivatives including stocks, pork extract, pork gelatine, pork fat, pork blood, pork blood, pork extract derived additives and pork extract used as processing aids e.g. clarifiying findings for drinks and food machine lubricants. FREE FROM ALCOHOL Alcohol, Flavouring/colour alcohol based, Syrup containing alcohol FREE FROM LAMB & MUTTON Free from lamb & lamb derivatives including stocks, lamb extract, lamb gelatine, lamb fat, lamb blood, lamb extract derived from additives and lamb extract derived additives and lamb extract used in processing aids e.g. clarifying findings for drinks and food machine lubricants. SUITABLE FOR NUT ALLERGY SUFFERERS No Product is produced in an environment which nuts are used. See statement on additional information. FREE FROM IRRADIATED INGREDIENTS To the best of our knowledge, through information gained from our suppliers.

6 GRAND PRODUCTIONS LIMITED ADDITIVES E Number Full name No E Number Full name No FREE FROM AZO & COAL TAR DYES FREE FROM BENZONATES E104 Quinoline Yellow E210 Benzoic acid E110 Sunset Yellow E211 Sodium benzoate E122 Carmoisine E212 Potassiumbenzonate E123 Amaranth E213 Calcium benzonate E124 Ponceau 4R E214 Ethyl p-hydroxybenzoate E127 Erythrosine E215 Sodium Ethyl p- hydroxybenzoate E128 Red 2G E216 Propyl p-hydroxybenzoate E132 Indigo Carmine E217 Sodium p-hydroxybenzoate E133 Brilliant Blue E218 Methyl p-hydroxybenzoate E151 Black PN E219 Sodium Methyl p- hydroxybenzoate E154 Brown Fk E155 Chocolate Brown E180 Pigment Rubine E Number Full name No E Number Full name No FREE FROM SULPHUR DIOXIDE FREE FROM GLUTEN & GLUENATES E220 Sulphur dioxide Wheat And wheat derivatives E221 Sodium sulphite Rye And rye derivatives E222 Sodium hydrogen Barley And barley derivatives sulphite E223 Sodium metabisulphite Oats And oat derivatives E224 Potassium E620 L-glutamic acid metabisulphite E226 Calcium sulphite E621 Sodium hydrogen L-glutamate E227 Calcium dihydrogen E622 Potassium hydrogen L- sulphite glutamate E228 Potassium bisulphite E623 Calcium dihydrogen di-lglutamate PRODUCT WEIGHT PACKAGING WEIGHT Required for The Producer Responsibility Obligations (Packaging Waste) Regulations 1997 PACKAGING INFORMATION MINIMUM 80g HEIGHT 28mm PRODUCT SIZE (approx) TARGET 80g WIDTH 56mm (approx) MAXIMUM N/a LENGTH 75mm (approx) INNER Primary Name: OUTER Secondary OTHER (Specify) INNER Primary 25 micron polypropylene film SUPPLIER DETAILS Address: Variable depending on supplier BRC accredited? All packaging suppliers are accredited to BRC Print Process Various PACKAGING MATERIAL PRINTING DETAILS On labels, film and box OUTER Secondary Kraft Test (either White, Mottled or Brown) Test 125 B-Flute 105 Waste Based Board Acetate PRINTING DETAILS On labels, film and box Number of colour and pantone colour refs used Laminate/varnished Finish details OTHER (Specify) LABEL BOX FILM Print Process Sticky Folded Heat Sealed Number of colour Various Brown Various Laminate/varnished Varnish Corrugate Varnish Finish details NUMBER OF PRODUCTS PER PACK. 1 PALLET DETAILS CASES PER LAYER 15 Please include a CASES PER PALLET 225 pallet configuration. LAYERS PER PALLET 15 BAR CODING PRIMARY PACKAGING OUTER PACKAGING Various Varnish

7 GRAND PRODUCTIONS LIMITED PRODUCT QUALITY CONTROLS Raw materials through to finished product, samples taken, amount retained and tests done on end of shelf life. CCP 1 - Intake of raw materials product should be delivered with certificate of conformance. Product is checked against the specification from the supplier to ensure it conforms to what has been stated. Ie temperature, packaging etc. Weight controls, minimum weight, is the product e marked? Is the T1 T2 system used and what the parameters are. Average weight system, information available on site. Product does not have a weight stated, as it is a handmade product. Metal detection, Ferrous search sensitivity, Non ferrous search sensitivity. Any foreign body detectors? CCP6 2.0mm Ferrous and 2.5mm non-ferrous. Check carried out every hour with test strips. A product is then tested to verify there is no metal detected, then the test strips are inserted & the machine checked that detection levels are accurate Temperature controls, explain which areas are controlled and why. Freezers and Fridges to ensure goods are stored at the correct temperature & to ensure equipment is running efficiently GMP5 Pot boilers To ensure the ingredients boil at 102ºc to 104ºc for 45 mins GMP9 - On topping To ensure the melted chocolate topping temperatures are correct. Between 38ºc & 40ºc. Environmental Controls, e.g. employ pest control contractor, hygiene team contractors or onsite cleaners, fumigation & filtration used? Pest Control: Masa Services Production and Warehouse: All production & warehouse staff to clean as they work. Number of people in Technical / QA department All members of staff are responsible for quality control

8 NUT POLICY STATEMENT As a bakery Grand Productions Ltd do not exclude nuts from production, however due to the growing concerns relating to Peanuts as a company we no longer allow peanut on site and have removed any ingredients which may contain peanuts or peanut derivatives. Although we do not have peanuts as an ingredient we do allow other types of nuts for example Brazil Nuts, Pecan Nuts, Walnuts, Hazel Nuts. To reduce the risk of cross contamination to products not containing nuts we follow strict procedures of which are outlined below. Nut products are produced at the end of the day where possible to reduce risk of contamination. The Production Area has a detailed general clean down at the end of the day s production. To add to this if nut products are produced there are extra clean down responsibilities. Nuts and nut products are stored separate wherever possible. There are separate allocated areas for nuts within the factory. Plastic aprons are worn to protect the operatives clothing when working with nuts. Nuts and nut products undergo minimal handling. It is our aim that no nuts or nut products contaminate products, which do not contain nuts as an ingredient. In the unlikely event of an incident occurring the affected product is quarantined and disposed of immediately. Grand Productions Limited takes all necessary precautions to ensure that cross contamination does not occur and that our customers receive quality product to the specification. WARRANTY: We warrant that all food products and packaging materials supplied are made from quality ingredients, and comply with all aspects with the Food Safety Act 1990, with any regulations made there under and will all other United Kingdom and European Union legislation, regulations and quality standards including accepted codes of practice. Packaging shall comply with all legal Food Contact Material Requirements. For and on Behalf of Grand Productions Ltd: - VERIFICATION SIGN OFF COMPANY NAME: NAME OF CONTACT: POSITION: SIGNATURE: DATE: COMPANY NAME: NAME OF CONTACT: POSITION: SIGNATURE: DATE: