Fabulous Bakin Boys Unit 4 Avenue Two Station Lane Industrial Estate Witney Oxon OX28 4YT. Technical Manager. Mobile:
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1 PRODUCT CODE ADS Issue 3 Chunky Buttery Flapjack 5 Pack 1. SUPPLIER DETAILS AND SIGN OFF SECTION Production location Name : Address: Fabulous Bakin Boys Unit 4 Avenue Two Station Lane Industrial Estate Witney Oxon OX28 4YT Jayne Glenister Key Contact Position In Company Technical Manager Telephone Mobile: Fax jayneg@bakinboys.co.uk 24 Hour Emergency Contact Jayne Glenister Technical Manager Mobile: Supplier/Manufacturer Details Specification approved by * By signing this specification the supplier agrees to all parameters and tolerances contained within. Department Position Pages Name Signature Date FBB Technical Technical Manager All Jayne Glenister 10/09/14 2. NUTRITIONAL INFORMATION: Source of DATA: Theoretical Nutricalc XF2 (McCance & Widdowson 6 th Edition) Typical per 100g Typical per 38g Reference of an average adult 8400kJ/2000kcal Energy kj Energy kcal Fat g g 12 of which saturates g g 13 Carbohydrates g g 9 of which sugars g g 13 Fibre g g 8 Protein g g 5 Salt g g 3 % Reference per 38g Front of pack traffic light labelling Energy 740kJ 177kcal Fat 8.4g Amounts per flapjack Saturates 2.6g Sugars 11.7g Salt 0.20g 9% 12% 13% 13% 3% Approx % Reference Typical values per 100g Energy 1949kJ/466kcal Page of 6
2 3. RECIPE COMPONENTS Ingredient % of Ingredient in Product Supplier Sub Components in Ingredient Oats 45 Morning Foods UK Country of Origin Golden Syrup Ragus Sugars Argentina, Barbados, Brazil, Colombia, Cuba, Guyana, Hawaii, Honduras, Paraguay, USA Mainland, Guadeloupe, Kenya, Madagascar, Malawi, Mauritius, Morocco, Mozambique, Nigeria, Reunion, Swaziland, Tanzania, Algeria, Dubai, India, Thailand, Belgium, Bulgaria, France, Germany, Italy, Netherlands, Poland, Portugal, Spain, Sweden, UK, Albania, Switzerland, Turkey, Croatia, Macedonia n Hydrogenated Vegetable Oil (Palm Oil, Rapeseed Oil) -Shortening Kluman & Balter Malaysia, Indonesia, Papua New Guinea, UK Butter (Milk) 9 Dairy UK Ingredients Granulated Sugar 4-9 Kent Foods France Germany Salt <0.2 Kluman & Balter Netherlands, China, UK 4. LEGAL INGREDIENT DECLARATION Oats (45%), Golden Syrup, n Hydrogenated Vegetable Oil (Palm Oil, Rapeseed Oil), Butter (9%) (Milk), Sugar, Salt. Allergen signpost statement For allergens, including cereals containing gluten, see ingredients in bold Contains Oat Gluten, Milk Products Also may contain traces of Wheat Gluten, Egg, Soya 5. ORGANOLEPTIC/VISUAL STANDARDS Characteristic/ Target / Method/ Dimension Description Standard Frequency Visual appearance Rectangle product Visual Random check through out production run Smell Sweet, Oat Organoleptic Random check through out production run Taste Sweet, Oat Organoleptic Random check through out production run Texture Firm and moist Manual Check Random check through out production run Page of 6
3 6. PHYSICAL STANDARDS Dimension Target Method Frequency Finished Weight 38g Manual check Random throughout production run Bake Temperature ºC for 23 Manual check Each bake minutes Water Activity <.85 Water activity Random throughout production run meter Packing Temperature Between C Manual check At the start of packing and at 30 minute intervals. PHYSICAL CONTROLS FOR FOREIGN BODIES: METAL DETECTION Fe 1.5mm n Fe 1.5mm Stainless 2.0mm SIEVING Checked at the start and end of production run and 30 minute intervals throughout the run Located in the weigh up area, mesh size 2.0mm and 5.0mm GLASS WOOD CARDBOARD PEST CONTROL Glass and Toughened plastic registers are monitored daily, weekly and monthly. wood permitted into food preparation areas cardboard permitted into food preparation areas 8 Field Biologist visits per annum by external pest control contractor 7. MICROBIOLOGICAL STANDARDS TEST TARGET LEVEL REJECT LEVEL Total Viable Count <1000 cfu / g Max 30,000 cfu / g Yeasts & Moulds Yeasts <100 cfu / g 100,000 cfu / g Moulds<100 cfu / g 10,000 cfu / g Enterobacteriaceae <10 cfu / g >100 cfu / g Staphylococcus aureus <20 cfu / g >20 cfu / g Page of 6
4 8. MANUFACTURING HACCP FLOW DIAGRAM WITH CCP IDENTIFICATION CCP 1. Raw Material Chilled Ambient 2. Ingredient Storage 3. Raw Materials De-cantered (Sieve 2mm, 5mm) Packaging Recycled Process Water Ingredient 4. Raw Materials Weighed 5. Mixed Raw Material Stored Cake Case 6. Deposited 7. Baked 8. Cooled 9. Portioned Food Stuff Wastage to Pig Waste Raw Material Stored Film 10. Individually wrapped 11. Metal Detection Raw Material Stored Boxes Labels 12. Boxed and Labelled 13. Palletised 14. Stored 15. Dispatched Page of 6
5 9. FOOD INTOLERANCE DATA: The product is FREE from the following: Component Nuts & Nut derivatives (including tree nuts) (and any possible sources of cross contamination) / / May contain Detail including origin Peanuts & Peanut Derivatives Seeds (Poppy, Sesame, Sunflower) & Seed Derivatives Egg & Egg Derivatives May contain Egg used on the same production line Milk & Milk Derivatives Butter Lactose Butter Lupin Seed Wheat and Wheat Derivatives May contain Wheat Flour used on the same production line Modified Starches Mustard, mustard seed, celery, celeriac, kiwi fruit Gluten and Gluten Derivatives Contains Oats, Wheat Flour used on the same production line Histamine, Caffeine Rye, Barley & Oats or their Derivatives Oats Yeast and Yeast Derivatives Sulphites and Sulphur Dioxide >10ppm Benzoates Artificial Sweeteners Antioxidants BHA/BHT Azo and Coal Tar Dyes Preservatives ; Natural Preservatives ; Artificial Additives ; Natural Additives ; Artificial Flavourings: Natural Flavourings: Artificial / Nature Identical Glutamates, MSG Colours: Natural Colours: Nature Identical Colours: Artificial Potassium Based Salt Substitute Genetically Modified Ingredients Components derived from Maize Components derived from Soya May contain Chocolate chips used on the same production line Processing Aids derived from G.M.O. Beef derivatives, stocks, extracts, offal, gelatine, fat, blood Pork derivatives, stocks, extracts, offal, gelatine, fat, blood Lamb derivatives, stocks, extracts, offals, gelatin, fat, blood Fish, Crustaceans or Mollusc derivatives, stocks, extracts, offal, gelatine, fat, blood Page of 6
6 10. FURTHER INGREDIENT CLAIMS: Suitable for Vegans Suitable for Vegetarians Suitable for Coeliac s Kosher certified Halal certified Genetic Modification, GMO or GMO derivatives present 11. PACKAGING DETAILS: Primary Packaging Secondary Packaging Tertiary Packaging Pallet Build Polypropylene film - 145mm x 115mm Thickness 25 micron Tamper proof/sealing details Heat sealed Cardboard Outer L 380mm x W 200mm x H 100mm Thickness 1mm Tamper proof/sealing details Clear tape Pallet stretch wrap Pallet 1000mm x 1200mm Cardboard layer pad Units per layer 13 Layers per pallet 10 Quantity per pallet 130 Protective system pallet stretch wrap 12. LABEL DETAILS: Position Number of labels Product Name Product Code Best Before Date format Quantity per case Central on front of outer box One on outer case 5 Chunky Buttery Flapjacks FFMO0512 YYMMDD DELIVERY, STORAGE CONDITIONS & SHELF LIFE: Delivery Storage Temperature Shelf Life Ambient Ambient 8 Months Page of 6
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